Product Description PROJECT INTRODUCTION Bottle-to-Bottle grade PET bottle washing line makes the sustainable development of PET bottle resource recovery come true. The global PET resources are being exhausted,but its demand is increasing year by year.The over exploitation of petroleum has caused irreparable damage to the natural and earth,human beings are suffering from nature. Sustainable development of PET resources recovery has been a major issue in the PET recycling industry.Full utilization of PET resources and 100%recovery of PET resources to achieve sustainable development is the ultima goal of recycling.At present,the mainstream process to realize the recycling of PET bottles(containers)is physical -consumer PET bottles are collected from urban,it is recycled into rPET flakes by washing and crushing which rPET flakes can be used to manufacture food-grade chips.This kind of rPET flakes meets the standard of FDA which is available to contact food and beverage directly. 01 - Features We have several different standards of PET bottle crushing washing machine line according to different production capacity and cleaning requirements. The PET bottle crushing washing recycling machine line has a capacity of 300-5000kg/h. Highlights: 1.Solutions for diversification of input PET bottle bales. 2.Automatic de-baling technology,reduces labor,a strong bale breaking ability for high-density PET bottle bales. 3.Patent technology for PVC label removal. 4.Patented Pre-washing and hot washing process to ensure the cleanliness of rPET flakes. 5.Integrated technology and capability for automatic sorting machine and PET bottle recycling line. 6.The hot washing process reduces impurities content to achieve food-grade index. 7.Stable and reliable quality of rPET flakes,online inspection to ensure the stability of rPET flakes. 8.Completed online water recycling treatment system for pre-washing,hot-washing and rinsing. 9.Low operation breakdown,production management guidance service for customer 02 - Process flow Food Grade PET Bottle Recycling Process: De-baling&#8594;Metal Removal-&#8594;Label Removal--&#8594;Metal Removal--&#8594;Bottle Pre-washing&#8594;Optical Bottle Sorting&#8594;Manual Sorting&#8594;Crushing&#8594;Dust Removal-&#8594;Flotation Hot washing&#8594;Friction Washing&#8594;Rinsing&#8594;Flushing Washing&#8594;Drying&#8594;Dust Removal-&#8594;Optical Flakes Sorting&#8594;Blending&#8594;Online Inspection-&#8594;Packing Ps.A standard sampling of food-grade PET bottle recycling process,equipment configuration and the process will be optimized according to raw materials 03 - Unit Introduction 04-Project cases 05- Project parameters Estimated plant parameters : Input capacity (kg/h) Required area() Install power (kw) Required water (m&sup3;/h) Required steam (kg/h) Required compressor air(/min) Man power 1000 1300 550 2 600 3 5 2000 1600 800 4 900 4.5 7 3000 2000 900 4.5 1300 6.5 8 6000 3000 1000 9 2300 12 11 *water consumption parameters are calculated based on using wastewater reuse system. *PET bottle material composition and factory management level will affect actual consumption . Production consumption table-average energy consumption per ton flakes: Input capacity (kg/h) Electricity consumption (KWH) Steam (kg) Washing detergent (kg) Water consumption (ton) 1000 170 600 12 1.5 2000 165 550 12 1.5 3000 160 500 12 1.5 6000 150 450 12 1.5 PET Flakes Quality Standard Reference Table: Moisture <1% Label <15ppm Pvc <30ppm Inorganic compounds <10ppm Glue <10ppm PH 7.5&plusmn;0.5 PP/PE <15ppm Metal <10ppm Total impurity <100ppm *Flake size 12mm *Flakes size can be specifie