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Steel Cord Conveyor Belt Condition Detection Device
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US$ 72,000 / Set
Min. Order: 1 Set
2000
Quick Details
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KJ581-F
ISO, CE
Metal
Automatic
Electric
New
Shanxi Dedicated Measurement Control Co., Ltd.
Business Type: Manufacturer/Factory
Jinzhong, Shanxi, China
Product Details
Quick Details
Steel Cord Conveyor Belt Condition Detection Device
KJ581-F
ISO, CE
Metal
Automatic
Electric
New
Customized
1 Year
24hours
DMC
Flight Cases
1m³
China
9022199090
Product Details
1. Product introduction
The system can effectively monitor the usage situation of steel cord conveyor belt, prevent fractures, splice displacement and other damages of conveyor belts which may affect the normal production, so as to avoid greater safety accidents.
2. Function
(1)Remote operation: Equipment operators can operate switching power supply, switching radiation, image acquisition and equipment status monitoring anywhere within 120 km from the installation location of the equipment. All equipment operations and status monitoring can be completed without personnel to the detection site.
(2)Real time display: The running status of the belt will be displayed on the computer screen in real time, allowing users to watch the scene like a film.
(3)Holographic storage: The collected tape data are stored to the hard disk through multi-threading and special disk operation mode, which ensures that the perspective image is not different from the actual belt at processing and replay.
(4)Automatic identification: Without the assistance of personnel, the software automatically identifies the breakage, abnormality and splice displacement of the whole belt, and classifies and lists all kinds of defects for user-oriented maintenance.
(5)Video playback: It is possible to reproduce the whole process of belt operation, and adjust the speed of belt operation, so that users can have a detailed view; by double-clicking at any defect, it is also able to automatically jump to the corresponding defect image location, reducing the user's viewing time.
3. Benefits for Installation of this Equipment
· It can identify and detect the quality of newly replaced conveyor belts and the vulcanization process of splice;
· It can scan and judge the running state of the old conveyor belt intuitively and accurately.
· It can avoid the waste caused by blindly replacing or repairing conveyor belts for safety reasons;
· It can avoid economic losses such as production reduction or shutdown caused by belt breakage accident.
· It can avoid casualties caused by belt breakage accident.
· It is possible to arrange reasonably for the maintenance time according to the operation status and production tasks of the conveyor belt, so as to increase the service life of the conveyor belt.
4. Technical Parametersters
Product Size and Weight
5.Product composition
6.Product install site
7.Product maintenance
This product barely needs maintenance for its metal outer shell, which will ensure no wear and tear for the electronic components inside.
The system can effectively monitor the usage situation of steel cord conveyor belt, prevent fractures, splice displacement and other damages of conveyor belts which may affect the normal production, so as to avoid greater safety accidents.
2. Function
(1)Remote operation: Equipment operators can operate switching power supply, switching radiation, image acquisition and equipment status monitoring anywhere within 120 km from the installation location of the equipment. All equipment operations and status monitoring can be completed without personnel to the detection site.
(2)Real time display: The running status of the belt will be displayed on the computer screen in real time, allowing users to watch the scene like a film.
(3)Holographic storage: The collected tape data are stored to the hard disk through multi-threading and special disk operation mode, which ensures that the perspective image is not different from the actual belt at processing and replay.
(4)Automatic identification: Without the assistance of personnel, the software automatically identifies the breakage, abnormality and splice displacement of the whole belt, and classifies and lists all kinds of defects for user-oriented maintenance.
(5)Video playback: It is possible to reproduce the whole process of belt operation, and adjust the speed of belt operation, so that users can have a detailed view; by double-clicking at any defect, it is also able to automatically jump to the corresponding defect image location, reducing the user's viewing time.
3. Benefits for Installation of this Equipment
· It can identify and detect the quality of newly replaced conveyor belts and the vulcanization process of splice;
· It can scan and judge the running state of the old conveyor belt intuitively and accurately.
· It can avoid the waste caused by blindly replacing or repairing conveyor belts for safety reasons;
· It can avoid economic losses such as production reduction or shutdown caused by belt breakage accident.
· It can avoid casualties caused by belt breakage accident.
· It is possible to arrange reasonably for the maintenance time according to the operation status and production tasks of the conveyor belt, so as to increase the service life of the conveyor belt.
4. Technical Parametersters
| Performance parameter | |
| System operating voltage | AC 110V~240V |
| System operating current | <4A |
| Admissible of rubber belt speed | ≤ 9.6m/s |
| Admissible of rubber belt width | ≤2.2m |
| Admissible of rubber belt thickness | 40mm-80mm |
| Communication mode | Ethernet/optical/ /Camera Link |
| Communication distance | ≤120Km |
| Protection grade | Ip57 |
| Resolution rate | 0.8mm×0.8mm |
| Identify minimum fracture | 1.6mm |
| Identify minimum twitch | 3mm |
| Defect positioning error | Horizontal ≤1cm, longitudinal ≤5cm |
| Software operating environment | Windows 7/10 |
| Environmental parameter | |
| Work environment | |
| Environment temperature | -20ºC~+40ºC |
| Average relative humidity | ≤ 95% |
| Atmospheric pressure | 86~106KPa |
| Electrical environment | |
| Supply voltage | AC110V~AC240V |
| Input operating current | ≤4A, consumed power <1000 W |
Product Size and Weight
| Equipment name | Control host | X-Ray Receiving Controller (customize) | X-Ray Generator | All-in-one computer | Customized Protective Bbracket | Integrated Console |
| Size | 460*210*390 mm | 1270/1470/1670/1870/2070/ 2270*470*60 mm | 790*470*255 mm | 580*280*575 mm | 1430*630*720 mm | 670*540*1470 mm |
| Weight | 39kg | 18.5-35.5kg | 115kg | 67.5kg | 160kg (approximately) | 45kg(approximately) |
5.Product composition
| 1.X-ray generator The main function is to generate and emit the ray beam, which is formed after the filtering by boosting the voltage and enabling the pressure difference at the end of the tube reach160 kV. | |
| 2.X-ray receiver The photoelectric sensor collects the radiation signal through the belt and transmits it to the control host from the designated transmission interface. | |
| 3.Control host It mainly realizes the functions of power control on-off, voltage conversion, equipment condition monitoring and signal transmission. The controller receives commands from the host computer to realize control commands, and sends the collected signals from the designated transmission interface to the host computer in a specified signal format. | |
| 4.X-ray protection case The 3 mm thick lead plate is used to restrain the radiation beam, so that the radiation beam can be used to minimize the impact on the surrounding environment. Authoritative testing showed that the radiation dose rate at 5 cm of the equipment surface was less than 5μGy/h. | |
6.Product install site
7.Product maintenance
This product barely needs maintenance for its metal outer shell, which will ensure no wear and tear for the electronic components inside.
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