Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, SGS
Working Power
Three Phrase 380V/50-60Hz
Working Voltage
342V-430V
Continuous Load Rate
100%
Service
12 Months Free Replacement of Spare Parts
Engineer
Available to Service Abroad
Advantages
Energy and Cost Saving, Fast Melting Speed
Gift
One Coil, One Crucible, One Foot-Pedal
Accessories
Tilting Furnace and Chiller, Thermometer
Transport Package
Standard Export Plywood Case
Product Description
Sprocket Induction Heating Quenching Machine with High Quality and Best Price
Hardening/quenching categories: |
1. All kinds of gears, sprockets, shaft quenching; 2. a variety of axle, leaf springs, fork, valve, rocker, ball stud and other auto parts quenching. 3. All kinds of engine parts, gear parts hardened surface; 4 bed machine tool of machine tool industry guide of quenching (lathe, milling machine, planer, punch, etc.) 5. All kinds of pliers, knives, scissors, axes, hammers and other hand tools quenching |
Diathermy categories |
1. All kinds of bolt, nut hot forging; 2 hot-rolled cannabis cobalt; 3 diameter of 50 within all parts through hot forging |
welding class |
1 piece of diamond drill bit composite welding; 2 of carbide blade, saw blade welding; 3. All kinds of cutter, drill head, drill pipe, coal drill bits, drill bits and other mine parts of the wind welding |
The whole set of Our induction Hardening machine including:
1. induction hardening machine with coil
2. cnc hardening machine tool
3. cooling system
You can choose machines according to your workpiece:
1. For smaller workpiece, you can you just our hardening power supply machine with coil
to do your hardening.
2. For bigger workpiece, you can use our power supply machine and cnc hardening
machine tool to complete hardening, and maybe you gonna need a cooling system for this.
Applications of induction hardening machine
3. We suggest you use water chiller or water tower to cooling the machines and workpiece
Outstanding Features of our machine
1.power saving 30%, 20% than SCR frequency.
2.Special Design for small bar, saving space.
3.Automatic heating with feeder and discharger,saving manpower,speed up production
4.Less environmental pollution and noise pollution.
5.Adaptable and can be heated to a wide range of workpiece.
6.Stable performance, complete protection, no worries.
7.Heating speed oxide layer small deformation.
Parameters of our Hardening machine
Model | GS-ZP-100 |
Working Power | Three Phrase 380V/50-60Hz |
Working Voltage | 342V-430V |
Max input Current(a) | 160A |
Maximum Output Power(kw) | 100kw |
Continuous load rate (%) | 90% |
Cooling Water Flow(L/min) | 11L/H |
Cooling Water pressure(mpa) | 0.1Mpa |
Equipment protection Temperature | 50ºC |
Oscillation Frequency(khz) | 2-10 |
Generator Size(mm)/Weight(kg) | 730*520*1100 85kg |
Transformer Size(mm)/Weight(kg) | 860*480*540 90kg |
Parameters of CNC Hardening Machine Tool
Model | LP-SK-600 | LP-SK-1000 | LP-SK-1200 | LP-SK-1500 |
Max Hardening Length(mm) | 580 | 980 | 1180 | 1480 |
Max Swing Diameter(mm) | ≤500 | ≤500 | ≤500 | ≤500 |
Workpiece Moving Speed(mm/s) | 20~60 | 20~60 | 20~60 | 20~60 |
Rotation Speed(r/min) | 40-150 | 40~150 | 30~150 | 30~150 |
Tip Moving Speed(mm/min) | 480 | 480 | 480 | 480 |
Workpiece Weight(kg) | ≤50 | ≤80 | ≤100 | ≤150 |
Input Voltage(V) | three phase 380V | three phase 380V | three phase 380V | three phase 380V |
Max Holding Length(mm) | 600 | 1000 | 1200 | 1500 |
Choose the hardening machine Please note below rules:
The lower of the quenching layer,the higher of the frequency.
The deeper of the quenching layer,the lower of the frequency.
The hardening layer
0.2-0.8mm applicable UHF 100-250 KHz, H.F
1.0-1.5mm applicable 40-50 Khz H.F ,Supersonic frequency
1.5-2.0mm applicable 20-25 Khz M.F
2.0-3.0mm applicable 8-20 KHz,M.F
3.0-5.0mm applicable 4-8 KHz M.F
5.0-8.0mm applicable 2.5-4 Khz M.F
NO.1 FOQ Vertical CNC hardening tool:
| Items | ANSWER |
| How to harden shaft from down to up? | A motor system is installed to move transformer or shaft up and down. |
How to control the speed of lifting? | Set code on control screen. | |
How to control spraying amount of water? | Set on the control screen. | |
How to fix your shaft or gear? | A fixture on CNC machine tool do it. It's adjustable according to different sizes. | |
How to choose quenching medium? | Water is best to harden it in high. | |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. | |
What is relation of water spraying system and coil? | Water comes out from coil. Water is stocked in water box under hardening place. | |
No.2 FOQ Horizontal CNC hardening tool:
Items | Answer |
How to harden shaft from one end to another one? | A proper cylinder is installed to push shaft moving forward. |
How to control the speed of lifting? | Set code on control screen. |
How to control spraying amount of water? | Set on the control screen. |
How to fix your shaft or gear? | A fixture on CNC machine tool will do it.It is adjustable according to different sizes. |
How to choose quenching medium? | Water is best to harden it in high hardening level. |
How to locate induction coil? | Induction coil is to wrap shaft or gear or other parts. |
What is relation of water spraying system and coil. | No.1 Water comes out from coil. No.2 Water is stocked in water box under hardening place. |
Our Services for you
*New induction copper brazing equipment with any problem
could be called back to our factory.
*Best solutions in induction welding field.
*Excellent counselors are available in fluent English, Spanish, and Russia.
*Engineers are available to go abroad to debug the diamond segment welding machine .
*Certificate of origin is provided.
*Process of manufacturing is available for you.
*Strictly debugging before shipment.
*Parts are replaced for free for 12 months.
Package:
1. plywood , two wooden cases ,export special cases
2. steel belt and rivets to fastening the cases
3. plasticr waterproof and foam for shockproof
4. best domestic logistic road transportaion
5. short delivery time
6. strictly comply to contract and proforma invoice.
FAQ:
Q1. Do you leave upside signs on the wooden case?
ANSWER 1. Yes, we do.
Q2. Is there some discount or other gifts?
ANSWER 2. Generally, we provide different preferential policies in different periods.
Q3. Will the machine still keep working in the condition of wrong operation?
ANSWER 3. No, it won't work until the mistake is corrected.
Q4. The induction station is fixed or up/down moved?
ANSWER 4. In general, the induction station is fixed.
Q5. Is there technical assistance in English?
ANSWER 5. Yes, there is.
Contact: Blair
Phone: +8618937170639
Website: induction-heatings.en.made-in-china.com
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.