Product Description
Disc separators from Shenzhou Separator are designed especially for liquid-based applications. Using centrifugal force, they separate substances and solids from liquids. They are equally as effective at separating liquid mixtures at the same time as removing solids.
Disc separator have become indispensable in all sectors; in fragmentation and enzyme treatment in the chemical and pharmaceutical industry, oils and fats recovery, the production of dairy products, beer, wine, fruit and vegetable juices. As stand-alone machines or integrated in complete process lines, Shenzhou Separator's extensive product line offers value adding solutions that point the way forward for the entire branch in terms of quality and customer benefit. The disc separator, or disc stack separator, comprises a rotating assembly bowl operating at high speed, a drive mechanism and a cast base frame.
Feature
1.All parts directly touch to material are made of stainless steel
2.Continuous and automatic operation can minimize labor costs, easy in installation and maintenance
3.High bowl rotation speed with high G-force via VFD adjustable
4.Automatic discharging with PLC control system and LED touch screen operation
5.Full-automatic vibration detector and alarm
6.Running in high speed, operating stability and low noise
7.Stability outlet pressure, large regulating sphere and operating easily
The disc stack centrifuge separates solids and one or two liquid phases from each other in one single continuous process, using extremely high centrifugal forces. When the denser solids are subjected to such forces, they are forced outwards against the rotating bowl wall, while the less dense liquid phases form concentric inner layers. The area where these two different liquid phases meet is called the interface position. This can be easily varied in order to ensure that the separation takes place with maximum efficiency.
The disc stack provides additional surface settling area, which contributes to speeding up the separation process dramatically. It is the particular configuration, shape and design of these plates that make it possible for a disc stack centrifuge to undertake the continuous separation of a wide range of different solids from either one or two liquids.
The concentrated solids phase formed by the particles can be removed continuously, intermittently or manually, depending on centrifuge type and the amount of solids involved in the specific application.
The need to separate different liquid phases and solids from each other is part of practically every industrial process. Huading Separator has more than half a century of experience in meeting this requirement using either separator or decanter technology. And our products perform this crucial function exceptionally well. The product range is based on centrifugal separation machines for separating liquids from each other or for removing solid particles from liquids. All these centrifugal separation machines are based on density difference
Design Capacity 5000-15000 L/H Disc Oil Centrifuge Separator Used Animal Fat Clarification Product description: The oil quality affects the human ...
During the dep processing in the breeding industry, the use of separators can help oil recovery in the processing of subsidiary materials, which not only enhances profits, but also reduces pollution emission.
Three separation disc type separator centrifuge for animal oil factory is mainly used in refining meat oil from animals such as fishmeal facotry,animal oil factory, the capacity from 10t/d~600t/d.
This special design separator has the full automatic control box which used for safety protection and equips and also been equipped with advanced automatic vibration tester which can view vibrating value at any time. We can make separating and discharging to the best affection from regulating separation parameter directly at the screen.
It has advantages of high speed, smooth operating, compact structure, small footprint, all sealed of the inlet and discharge, low noise, good separation. The materials of centrifuge which contact with the parts are stainless steel which meets the requirements of food grade.
The disc separator is specially used for the two-phase and three- phase separation. The two-phase separation is to separate the suspended solid from liquid or two liquids which have the different specific gravity and are immiscible. The three-phase separation is to separate the two immiscible liquid phases and a phase of solid at the same time.
The materials are transmitted to the heart parts of this machine, the inside of the drum. Under the action of strong centrifugal force, the materials (mixed liquid) pass through the intervals of a group of disk pieces bundles, and then through the neutral hole of the disk pieces as the interface, the liquid with higher density (heavy phase) moves outward the neutral hole along the disk pieces, among which, the heavy residues accumulate in the sediment area, and the heavy phase flows to the large centripetal pump. The liquid with lower density (light phase) moves inward and upward along the disk pieces wall and gathers in the small centripetal pump. The heavy phase and light phase output by the large centripetal pump and small centripetal pump respectively.
Main application fields
1.soybean2.rapeseed,sunflower seed cottonseed
3.palm
4.peanut
5.corn germ
6.rice bran oil
7.coconut oil,linseed oil
8.special oil,including sea buckthron oil,camellia oil,sesame oil,essential oil,safflower oil,etc
Core capacity
1.degumming
2.deacidification
3.dewaxing
4.washing
5.squeezed oil clarification
6.fractionation
Special application fields
1.lecithin deoiling
2.frying oil refining
Technical parameter
|
Main parameter
|
DPF 445
|
DPF 530
|
DPF 550
|
|
Bowl Inner Diameter
|
445 mm
|
530 mm
|
550 mm
|
|
Disc Number
|
73
|
80
|
110
|
|
Bowl Rotating Speed
|
5100 rpm
|
4650 rpm
|
4500 rpm
|
|
Separating Factor
|
6480
|
6400
|
6230
|
|
Capacity
|
35000~40000 L/h
|
45000 L/h
|
75000 L/h
|
|
Motor Power
|
37 Kw
|
37 Kw
|
55 Kw
|
|
Nozzle
|
10
|
10
|
12
|
|
Dimension (L×W×H) mm
|
1503×1129×1516
|
1430×1174×1544
|
2044×1320×1954
|
|
Weight (kg)
|
1100
|
1550
|
2100
|
|
Warranty
|
1 year
|
1 year
|
1 year
|
Product Detail
| Drive |
gear / belt |
| Bowl speed |
4000 - 10000 rpm |
| Centrifugal force |
> 10,000 g |
| Bowl volume |
8 - 300 L |
| Bowl weight |
50-15000 Kg |
| Solids holding space |
2 - 50 L |
| Inlet pressure |
0-0.1 Mpa |
| Liquid outlet pressure |
0.2-0.6 Mpa |
| Starting time |
5 - 30 mins |
| Stopping time(no brakes) |
> 40 mins |
| Product Keywords |
industrial centrifuge large scale |
Shenzhou Separator can look back on more than 60 years of tradition. Today, the company is the leading manufacturer in mechanical separating technology in China. Its developments are used in a wide range of areas - in the beverage and dairy industries, in recovering and processing oils and fats, as well as in chemicals, pharmaceuticals, biotechnology and starch technology. Other applications include marine engineering, energy, oil fields and industry. The ecological dimension is particularly noticeable in the field of environmental technology. Based on this extensive experience over many years, Shenzhou Separator develops and builds customized centrifuges. If required by the customer, we can also supply entire process lines, incorporating all the components.
Main Features
1) Used to remove protein ,gum from starch slurry.
2) Fully stainless steel.
3) Speed ,vibration display. Convenient operation.
4) Running continuously.
5) High rotating speed ,high seperating factor.
6) Low power and water consumption.
Product model list
| Model |
Flowrate |
Inlet pressure |
Outlet pressure |
Power |
Weight |
| DHZ470 |
2500-7000 LPH |
0.05 MPA |
0.1-0.25 MPA |
15 KW |
1880 KG |
Product Advantage
1. Continuous feeding
2. High separation factor
3. Automatic residue discharging
4. Concise bowl design without frequent washing
5. Hydraulic coupling driving with longer service
6. PLC system automatic control
Details
The bowl driven by the motor through the friction clutch spiral gear pair rotates around the main shaft at a high speed. Stock liquid flows into the bottom of bowl's wall through the bottom edge of disc seats and their holes in it. Solid material settles onto the inner surface wall of the bowl and forms into the residue by the centrifugal force field. Then the residue will be discharged manually after the machine stops. Light liquid flows along up the outer cone surfaces of discs to the main shaft center, passes through the light liquid centripetal pump and drains out of the light liquid outlet. Heavy liquid flows along the inner tapered surface of disc down to the bowl's wall and then passes through the heavy liquid centripetal pump and drains out the heavy liquid outlet.
Main feature
The bowl driven by the motor through the friction clutch spiral gear pair rotates around the main shaft at a high speed. Stock liquid flows into the bottom of bowl's wall through the bottom edge of disc seats and their holes in it. Solid material settles onto the inner surface wall of the bowl and forms into the residue by the centrifugal force field. Then the residue will be discharged manually after the machine stops. Light liquid flows along up the outer cone surfaces of discs to the main shaft center, passes through the light liquid centripetal pump and drains out of the light liquid outlet. Heavy liquid flows along the inner tapered surface of disc down to the bowl's wall and then passes through the heavy liquid centripetal pump and drains out the heavy liquid outlet.
Main applications
It is used for preconcentration of starch, separation of starch and gluten, concentration of gluten and clarification of process
water.
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