| Standard: | ISO9001:2015 |
|---|---|
| Application: | Coal Yard, Oil and Gas |
| Material: | Tungsten Carbide |
| Type: | Wear Resistant Tc Bearing |
| Industry: | Oil & Gas Industry |
| Advantage: | High Stability |
| Customization: |
|---|
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Audited Supplier Mud Stack Angular Contact Thrust Bearing Mud Motor Parts wear resistance Radial bearing for Mechanical equipment
| Product Name | Mud Stack Thrust Angular Contact bearing,Mud Motor Bearings |
| Brand | Zonco |
| Material | 100% Virgin Steel/Tungsten carbide |
| Workpiece | Downhole motor |
| MOQ | 1 Piece |
Product Description
The bearings in a mud motor at the end of a drill string would place a huge influence on productivity and reliability in terms of oil
drilling or gas drilling.The working condition of these mud motor bearings are extremely harsh: the bearings bear heavy axial and
shock loads, and they are also exposedwith highly abrasive mud.
• Special steel for all bearing components
• Full complement bearing
• Precision matched rings
• Unique bearing design to support heavy
• axial drilling loads
Downhole drilling motor bearings
Whether you're drilling for oil or gas, the bearings in a mud motor at the end of a drill string have a direct impact on productivity and reliability.These mud motor bearings have to endure extreme operating conditions. In addition to severe axial and shock loads, these bearings are "lubricated" with highly abrasive mud, which for a bearing is the definition of an extreme operating condition.
How the new bearing works ?
The typical mud motor bearing contains between 8 and 12 rows for design optimization. When the bearing is new, the majority of the load is accommodated by the first four or five rows. As each row starts to wear, the load is shifted to the next row and the next until all the rows are worn equally. Then, the load is shifted back to the first row and the process is repeated. This unique design enables the bearing to last significantly longer than previous bearing designs.
About the redesign process
To significantly improve bearing performance and reliability,engineers used proprietary design and simulation tools to
• accurately define the behaviour of a bearing stack
• redesign the bearing to minimize stresses and optimise load carrying capacity
• test new designs and materials. With the virtual test rig, engineers were able to identify and correct the problem of cracked rings and sheared balls - two common problems with these bearing
Product features
• Special steel for all bearing components
• Full complement bearing
• Precision matched rings
• Unique bearing design to support heavy axial drilling loads
Customer benefits
• Improved wear-resistance
• Increased load carrying capacity
• Optimized load distribution
• Increased robustness
• Improved reliability
• Customized design
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Common Alloy Grades, Ghysical Mechanical Properties And Recommended Application |
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| Grade | WC% | Co/Ni % | Physical and mechanical properties | Grain size (μm) | Recommended application | ||
| Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | |||||
| ZG01 | 100 | 0 | 15.3-15.5 | 1200 | 95.5 | 0.3 | Ultra-high hardness, high wear resistance, anti-corrosion, with certain anti-destructive ability |
| ZG04X | 96 | 4 | 15.0-15.2 | 1600 | 92.8 | 0.8-1.0 | Suitable for drawing die, non-ferrous metal wire drawing and wear-resistant parts |
| ZG06 | 94 | 6 | 14.8-15.1 | 2500 | 90.0 | 1.2 | Good abrasion resistance, good compression resistance, suitable for wear-resistant parts that resist abrasion and high pressure. |
| ZG06X | 94 | 6 | 14.8-15.1 | 2400 | 91.5 | 1.0 | Superio wear resistance,good comprehensive properties,suitable for making non-standard structure components with higher wear resistance. |
| ZG06A | 94 | 6 | 14.8-15.1 | 2150 | 92.5 | 0.6-0.8 | |
| ZG08 | 92 | 8 | 14.6-14.9 | 2700 | 89.0 | 1.2-1.6 | Good general performance, used for general wear parts, molds, general tools, etc. |
| ZG10.2 | 90 | 10 | 14.3-14.6 | 3800 | 91.7 | 0.7 | Good general performance, suitable for casing and oil nozzle products |
| ZG11 | 89 | 11 | 14.3-14.7 | 2800 | 88.5 | 1.2-1.6 | Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries. |
| ZG12X | 88 | 12 | 14.2-14.5 | 3000 | 89.5 | 1.0-1.2 | Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings. |
| ZG15 | 85 | 15 | 13.8-14.2 | 3000 | 86.5 | 1.2-1.6 | |
| ZG15X | 85 | 15 | 13.8-14.2 | 4500 | 89.0 | 0.7 | Excellent wear resistance and toughness,it is suitable for making integral stamping dies, anti-vibration toolholders, etc. |
| ZG20 | 80 | 20 | 13.4-13.8 | 3100 | 85.0 | 1.0 | Excellent wear resistance and toughness |
| ZN06 | 94 | 6 | 14.5-14.9 | 2000 | 90.0 | 1.2 | Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts. |
| ZN09 | 91 | 9 | 14.3-14.6 | 2300 | 89.0 | 1.2-1.6 | |
| ZN11 | 89 | 11 | 14.0-14.3 | 2600 | 88.0 | 1.2 | |
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