Basic Info.
Type
Induction Heating Machine
Certification
CE, ISO, RoHS, UL, SGS
Application
Heating, Annealing, Hardening, Quenching
Parts
Mainframe, Transformer, Inductor
Core Technology
IGBT Module
Warranty
12 Months for Free Parts; Long Life for Free Fix
Higher Heat Temperature
2800 Celius
After-Sale Service
One Year Warrenty, Long-Term Technology Support
Language Support
English, Chinese, Russia, French etc.
Continuous Load Rate
100% 24hours Surely with Cooler
Number of Free Coils
2 Pieces Free as Gift
Fob Port
Qingdao, Shanghai, Ningbo etc., Negotiable
Transport Package
Standard Export Wooden Case
Specification
WH-VI-16, Induction Heating Welding Generator
Product Description
Metal Surface Harding By Induction Heating CNC Quenching Machine Tool
.About CNC Hardening Machine Tool
LP-SK hardening machine tool is classified into two types:work-piece movement type and transformer movement type.
It is mainly used in surface heat treatment of a variety of medium and large-sized shaft(optical axis,stepped shaft,rollers,truck axle,camshaft),gear(straight teeth,helical teeth,eight characters tooth),disc type work-piece (circumferential surface,end face),plane class work-piece(rail,slide).
Manual adjustment in easy operation are available.What's more.Hardening machine tool can be used by connected with madium frequency,supersonic frequency,high frequency and ultrahigh frequency induction heating machine.
.Features
1.Germany SIEMENS IGBT Module.
2.Electrolytic capacitor. ( filter capacitor )
3. Heating Evenly
4.All water pipe use thermostability, High pressure resistance best quality material.
5. 1.2m Hardening Length
6. Spray hardening
7.International advanced all-solid-state semiconductor power devices.
.Advantages
1.Perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display etc.
2.Fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.
3. Enhanced monitoring and diagnostics system, guarantee the machine of high stability, reliability and security.
4.Energy saving,our equipment are designed with little energy consuming and fast heating.
5.Environmental Protection,equipments work without any pollution.
6.Easy operation, it can be manipulated with PLC controller.
7.The equipment has a life span of 5-10 years.
.Application
Shaft:Single heating spray hardening,segmental single heating spray hardening,continuous heating spray hardening,segmental continuous heating spary hardening.
Gear:Oveall single heating spray hardening,single tooth single heating spray hardening,single tooth continuous heating spray hardening.
Disc-type work-piece:Overall single heating spray hardening,circumferential surface continuous heating spray hardening.
.Parameter
Model | LP-SK-600 | LP-SK-1000 | LP-SK-1200 | LP-SK-1500 | LP-SK-2000 | LP-SK-2500 | LP-SK-3000 | LP-SK-4000 |
Max Holding Length(mm) | 600 | 1000 | 1200 | 1500 | 2000 | 2500 | 3000 | 4000 |
Max Hardening Length(mm) | 580 | 980 | 1180 | 1480 | 1980 | 2480 | 2980 | 3980 |
Max Swing Diameter(mm) | ≤∅500 | ≤∅500 | ≤∅500 | ≤∅500 | ≤∅500 | ≤∅500 | ≤∅500 | ≤∅500 |
Work-piece Weight(kg) | ≤50 | ≤80 | ≤100 | ≤150 | ≤800 | ≤1000 | ≤1200 | ≤1500 |
Rotating Speed (r/min) | 40-150 | 40-150 | 30-150 | 30-150 | 25-125 | 25-125 | 25-125 | 25-125 |
Work-piece Moving Speed(mm/s) | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 |
Tip Moving Speed(mm/min) | 480 | 480 | 480 | 480 | 480 | 480 | 480 | 480 |
Input Voltage(V) | 3 phase 380 | 3 phase 380 | 3 phase 380 | 3 phase 380 | 3 phase 380 | 3 phase 380 | 3 phase 380 | 3 phase 380 |
Total Motor Power(kw) | 1.1 | 1.1 | 1.2 | 1.5 | 2 | 2.2 | 2.5 | 3 |
Hardening Quantity Each Time | Single/double | Single/double | Single | Single | Single | Single | Single | Single |
.Model Selection
Guide rail specification(widths) | Model selection |
100-150mm | 50kw |
200-250mm | 80kw |
300-400mm | 120kw/160kw |
Solid shaft diameter | Model selection |
30-50mm | 50kw/60kw |
50-70mm | 80kw |
70-90mm | 120kw |
90-130mm | 160kw |
130-150mm | 200kw |
Gear diameter | Model selection |
100mm | 50kw/60kw |
200mm | 80kw |
200-300mm | 120kw |
400-500mm | 160kw |
.Product Show
.Packaging&Delivery
1.Outside, standard export plywood wooden cases.
2.Inside part, plastic film.
3.The product whole set including
. One Generator, One Transformer;
. Two induction coils;
. One foot switch;
. One Instruction Manual;
. One Product quality certificate;
. One warranty card
.Service
1.12 Monthes warranty time with free replacements of spare parts.
2.Life-long technical support, Engineers availabe to service overseas.
3.Test video sending for your checking before machine delivery.
4.Transportation we supported is shipping by sea, by air, by express DHL.
5. Reply your inquiry in 24 working time
.Company Profile
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co., Ltd adopt German original Siemens IGBT power module; 1000-3000 square meters; yearly output: 3600 sets; total annual sales volume: USD0.5 million - USD2.0 million; two production lines; employees number: 51-100 people.
Our products sells well in Domestic market, Mid East, Southeast Asia, South Asia, Eastern Asia, America, Europe, Africa, Oceania etc.
.FAQ
1.How to harden shaft from down to up?
2.A motor system is installed to move transformer or shaft up and down.
3.How to control the speed of lifting?
Set code on control screen.
4.How to control spraying amount of water?
Set on the control screen.
5.How to fix your shaft or gear?
A fixture on CNC machine tool will do it.It is adjustable according to different sizes.
6.How to choose quenching medium?
Water is best to harden it in high.
7.How to locate induction coil?
Induction coil is to wrap shaft or gear or other parts.
8.What is relation of water spraying system and coil.
No.1 Water comes out from coil.
No.2 Water is stocked in water box under hardening place.
Thanks for your attention!
More details please contact Wendy by contacts below.
Contact: Wendy
Tel(): 0086 18703879424
W:induction-heatings.en.made-in-china.com(company website)
Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co.,LTD
Address:
No. 68, Jingnansi Road, Economic and Developing Zone, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, QHSE, BS 25999-2, IFS
Company Introduction:
Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.
Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.
A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.