Freeze Dry Technology
Freeze drying is the drying of frozen products in a vacuum below the triple point. The vacuum allows for a sublimation process facilitating the direct conversion of ice into vapor without any intermediate liquid stage. This results in an extremely gentle drying process preserving the product's active ingredient. Widely applied in the pharmaceutical industry and food industry.
Description
Pilot Scale Freeze Dryer
The Pilot model freeze dryer with drying capacity up to 150L liters, Cover most demand for vial or other material commercial production, compliance with the regulation. More optional systems available, Main feature are:
1. Automatic shelf stoppering under vacuum
2. Automatic control for freeze-drying,SIP, and CIP
3. Scada control system compliance with regulation and save up to thousand recipes
4. Shelf flatness less than1.0mm, temperature uniformity less than 1C.
5Either for tray loading bulk material or vial production.
6. Drying capacity 20~150 kgs
7. GMP and FDA compliance.
Specification List
| Model |
LYORPO-1 |
LYORPO-2 |
LYOPRO-3 |
LYPPRO-5 |
LYOPRO-7.5 |
| Ice Capacity(L) |
20 |
40 |
60 |
100 |
150 |
| Shelf Area (m2) |
1.08 |
2.06 |
3.24 |
5.40 |
7.56 |
| Vial Loading Qty φ16 |
4400 |
9000 |
14000 |
20000 |
32000 |
| Vial Loading Qty φ22 |
2200 |
4500 |
7500 |
10000 |
16000 |
| Shelf distance(mm) |
90 |
90 |
90 |
90 |
90 |
| Shelf Temperature(ºC) |
-55 |
-55 |
-55 |
-55 |
-55 |
| Condenser Temperature(ºC) |
-75 |
-75 |
-75 |
-75 |
-75 |
| Install Power(KW) |
18 |
22 |
28 |
40 |
62 |
| Dimension(mm) |
3000*1400*2200 |
3200*1500*2200 |
4000*1500*2200 |
4500*1750*2200 |
5000*1750*2400 |
Feature
1.Shelf temperature range from -55 °C~80 °C, and is regulatable for process optimization or development before industrial production.
2.Vacuum can be regulatable, by clean air injet, or chamber isolation valve operation, this can accelerate drying process.
3.Vial rubber cap closing under vacuum by hydraulic stoppering mechanism.
Fully stainless steel fabrication, easily clean.
4.Both vial and trays can be loaded.
5.All critical system backup design to avoid cycle collapse during process.
Optional Choice
1.CIP(cleaning in place) and SIP(Sterilization in place) system.
2. Computer-based SCADA system, all data can be recorded by table or curve type, easily print out for preservation.
3.Vial stoppering system.
How to Choose Lyophilizer
Company profile
LYOMAC was founded in 2009, as a leading supplier to provide state of innovative and reliable freeze-drying solutions for biological, pharmaceutical and nutraceutical industry
During the past decade, Lyomac has built freeze drying system in more than 15 countries. Most of them compliance with local regulation,
Lyomac has advanced, modern tools and facilities to fabric freeze dryer and automation systems. Which is a base to provide high reliable and precision products, we understand it increase safety for high tech material to be well processed for our users.
The most value for Lyomac is whole team, with commitment of 'Best freeze drying solution for bio and pharma industry'. We are constantly develop innovative technology for customized demand.
Certifications
Exhibition
FAQ
Q: What is your MOQ?
A:1 set.
Q: How to choose suitable equipment ?
A: Tell us your URS ,then we will recommend you suitable equipment according to yourrequirements, application experience and
feedback from our clients.
Q: How long is your delivery time?
A:Standard delivery time in local market is 4 months
Electrical power with 60Hz, need extend 4 weeks more
Freeze dryer with sub door or Screw compressor need 4 weeks more
Project need document of IQ,OQ,PQ,DQ need 3 weeks more
Project with PED/ASME certification need 4 weeks more
Air shipping need 'Safety transport certification 'need 2 weeks more
Q: How to solve the equipment trouble during using ?
A: Please email us about problem with pictures or a small video will be better,we will find the problem and solve it. If broken,
we will send you a new free part if in the warranty period.
For more details about freeze dryer, please feel free to contact us
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