| Casting Method: | Thermal Gravity Casting |
|---|---|
| Process: | Lost Wax Casting |
| Molding Technics: | Pressure Casting |
| Application: | Compressor |
| Material: | Aluminum Alloy |
| Surface Preparation: | Sand Blast |
| Customization: |
|---|
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Audited Supplier Compressor impeller used for Refrigerant Compressor, comprssor impeller be finished by integral casting. And casting method of compressor impeller is plaster low precessure casting, casting surface smoothness can meet Ra2.0μm.
The material of compressor impeller is aluminum A356. And all compressor impeller will do T6 heat treatment to imporve the mechanical properties of products. After T6 heat treatment mechanical properties can meet:
| Tensile strength | ≥280MPa |
| Yield strength | ≥220MPa |
| Elongation | ≥3.5% |
| Hardness | ≥HB85 |
The rotating speed of impeller is 18000RPM, overspeed is 20000R.The dynamic balancing accuracy is G1.
What are the advantages of integral casting instead of welding process:
* The overall consistency of the impeller is good
* The dynamic balance is good
* Production cost is lower
All impeller will be done X-Ray inspection and fluorescent penetration test in our factory, including CMM, tensile strength test and hardness test.
Weifang Boyuan Power Technology Co., Ltd. specializes in the production of Aluminum Alloy impeller products and High temperature alloy impeller products,stainless steel impeller products. The company has a professional team that has long been engaged in the casting, processing and testing of impellers. Products are widely used in turbochargers, aero engines, industrial fans, compressors, blowers, rail transit, heavy mining machinery industry, refrigeration industry, marine engineering industry. The company has professional production line of Aluminum Alloy low pressure casting and high temperature alloy casting,stainless steel casting equipped with advanced inspection instrument.
About casting production equipment we have:
* Aluminum low pressure casting furnace
* Vacuum casting furnace
* Injection wax machine
* Shell drying line
* Constant temperature and humidity room
* Plaster shell chamber
* Sandblasting machine
* Heat treatment furnace
About machining equipment we have:
* DMG five axis machining center
* Three axis machining center
* Doosan CNC center Lathe
* General CNC Lathe
* Dynamic balancing machine
* Overspeed testing machine
* Radial Drilling machine
1. We can finish mould design and mould machining, mould assembly in our factory to ensure plan of casting
2. We can finish all casting and machining in our factory to ensure production time
3. We can finish all inspection in our factory to ensure production quality
Production Capacity/ material of casting and machining
| Item Name | Annual output | MAX weight & size | Material | Material Remarks | |
| Lost wax investment vacuum casting | 200TON | 60KG | φ550 | NI BASE ALLOY, HIGH HEAT RESISTING,HIGH CORROSION,RESISTING ALLOY | IN713C,IN713LC,IN738,IN738LC,IN718,IN792,IN625,MAR247,K465,K424,K4169,K417G... |
| Aluminum alloy lower pressure casting | 500TON | 480KG | φ1200 | ALUMINUM ALLOY | A356,A357,C355,ZL105A,ZL114A,ZL101A... |
| Five axis CNC machining | 5000EA | 1000KG | φ600 | AL ALLOT, TI ALLOY, STAINLESS STEEL | 7075,2618,6061,2A70,TC4,TC11,316,17-4... |
1.What materials do you cast and machining?
We can cast and machining aluminum alloy parts and high temperature alloy parts.
2. How can I get the quotation?
Please send us information for quote: drawing, material, weight, quantity and request.
3.If we don't have drawing, can you make drawing for me?
Yes, we make the drawing of your sample and duplicate the sample.
4.When can I get the sample?
Sample: 25-30 days after you start to make mold. The accurate time depends on your product.
5.What is your main order time?
Order time: 30-40 days after the payment. The accurate time depends on your product.
6. What is your payment method?
Tooling: 100% TT advanced.
Batch order: 50% deposit, balance 50% to be paid before shipment.
7. Which kind of file format you can read?
PDF, ISGS, DWG, STEP, STP,X-T...
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