Mingsen L-shape GSM Card Smart Factory

The Mingsen L-shape GSM Card Smart Factory is a cutting-edge innovation in the Smart Card manufacturing industry. With a centralized master control system overseeing all subsystems, real-time production coordination, monitoring, and quality control are seamlessly achieved. This minimizes manual labor, human error, and enhances efficiency, quality, and safety standards. Trusted by leading card manufacturers globally, this Smart Factory ensures top-notch production.

The machines within the Smart Factory can operate collectively as a single line or independently, offering versatility in production. Specifically designed for ISO GSM card production, this factory can be easily upgraded to accommodate half card or quarter card production with multiple chips.

Optional machine connections in the L-shape GSM Card Smart Factory allow for seamless operation of Milling, Embedding, Personalization, and Punching machines. This flexibility enhances production efficiency and streamlines the manufacturing process.

Company Name: Guangzhou Mingsen Technologies Co., Ltd.

Product Description: Guangzhou Mingsen Technologies Co., Ltd.

Milling Machine Station:

• Card unloading conveyor x 2: Each with a capacity of 500 ISO cards.


• Double card detection x 1: Detects accidentally fed double cards.


• Card orientation detection x 2: Color sensor detects card direction.


• Milling x 2: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ±0.015mm, flatness accuracy: ±0.005mm.


• Cleaning station x 2: Cleans milling dust in cavity.


• Card loading magazine x 2: Each with a capacity of 500 ISO cards.


• Reject box x 1: Collects rejected cards.


• Chiller x 1: Provides cool water for the machine.


• Vacuum x 1: Sucks milling dust.


 

Embedding Machine Station:

• Card transporting x 1: Transports cards from milling machine to embedding machine.


• Card unloading magazine x 1: Capacity of 500 ISO cards.


• Double card detection x 1: Detects double cards.


• Cavity detection x 1: Detects if card has been milled.


• Tape releasing x 1: Releases chip.


• Chip punching x 1: Punches chip.


• Chip embedding x 1: Embeds chip.


• Module presence detection x 1: Detects if card has been embedded.


• Hot pressing x 4: Hot presses embedded chip.


• Cold pressing x 2: Cold presses embedded chip.


• Chip height detection x 1: Detects chip height.


• Vision detection x 1: Uses OCR to detect chip embedding result.


• ATR detection x 1: Detects ATR.


• Card loading magazine x 1: Capacity of 500 ISO cards.


• Reject box x 1: Collects rejected cards.


• Chiller x 1: Provides cool water for the machine.


 

Personalization Machine Station:

• Card transporting x 1: Transports cards from embedding machine to personalization machine.


• Card unloading magazine x 1: Capacity of 500 ISO cards.


• Double card detection x 1: Detects accidentally fed double cards.


• Card direction detection x 1: Color sensor detects card direction.


• Chip personalization barrel with 32 readers for ISO card x 1: Mingsen reader.


• Card flip-over x 1: Flips over card.


• Laser No.1 x 1: Mingsen HS 50W fiber laser for laser graphic printing.


• OCR (Optional) x 1: Checks laser printing result.


• Laser No.2 x 1: Mingsen HS 50W fiber laser for laser graphic printing.


• OCR (Optional) x 1: Checks laser printing result.


• Vertical card collecting magazine with a capacity of 500 ISO cards x 1.


 

Card Punching Machine Stations

• Card transporting × 1: to transport card from personalization machine to punching machine.


• 1 x Vertical card feeding magazine, with the capacity of 500 ISO cards.


• 1 x Double card detection to prevent accidental double card feeding.


• Punching stations for 2FF, 3FF, and 4FF (combined or separate) in ISO cards.


• Card collecting magazine to gather punched independent cards (1 chip in 1 card).


• 1 x Rejecting box to collect failed cards.


 

Throughput of complete auto line: 4,500 ISO cards/h

Company: Guangzhou Mingsen Technologies Co., Ltd.

Product: A to Z Smart Card Production Line

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