Product Description
Beverage mixer (carbonated drinks mixer)is used for producing all carbonated beverages (water, syrup, and CO2 mixing), for example lemon, coca cola, fruits juice and so on. It is the main equipment in whole beverage production line. (Especially for middle and higher standard beverage production).
Equipment configuration
It mainly consists of the degassing unit, mixing unit, cooling unit, pre-carbonization unit, carbonization unit, electrical control unit, and rack.
1) Degassing Unit
The system uses a vacuum pump to vacuum the degassing tank so as to maintain a certain negative pressure in the degassing tank. The treated water enters the degassing tank through the nozzle at the top of the degassing tank in the form of fog. Under the condition of negative pressure, the gas in the fog water is easier to be discharged, which facilitates the dissolution of carbon dioxide in the later stage and the quantity control.
2) Mixed element
The degassed treated water and the cooled syrup enter the T-type mixing tube in a certain mixing proportion through the flow regulating device and then enter the mixing tank. Water tank, syrup tank, and mixing tank work under the same and constant gas pressure, so as to improve the mixing accuracy and flow stability, ensure the isolation of material and atmosphere, and ensure that the mixing liquid is not polluted by air. The water tank and syrup tank in the mixing system can accurately control the liquid level through the inner buoy device, while the liquid level in the mixing tank can be accurately controlled by the adjusting valve.
3) Cooling unit
The mixed liquid is cooled to the optimum carbonization temperature through the heat exchanger to ensure the stable operation of the carbonization system behind it.
4) Pre-carbonization Unit
The CO2 gas is injected into the ejector in a certain amount through the metering device, and the ejector is mixed with the cooled liquid to achieve a certain amount of CO2 gas addition
5) Carbonization unit
The beverage after pre-carbonization is injected into the carbonization tank through the nozzle at the top of the carbonization tank in a foggy form. The foggy liquid is fully fused with the added CO2 gas to achieve the desired beverage gas content. The CO2 pressure control system is used to control the CO2 dosage to ensure the stability of the backpressure in the carburizing tank.
6) Electrical Control Unit
It is equipped with a programmable controller, man-machine interface, detection device, pneumatic control device, and other electrical components and instruments, and automatic control is realized by programmable controller.
Main technical parameter:
| Production capacity |
1000Kg/h-20000KG/h |
| Syrup mixture scope |
1:3-1:6 |
| Syrup mixing precision |
≤2% |
| CO2 pressure |
0.6Mpa-0.8Mpa |
| CO2 pressure ratio |
≤3.8 |
| CO2 purify |
≥99.99% |
| Compressed air pressure |
0.6Mpa-0.8Mpa |
| Pure water inlet pressure |
0.4Mpa-0.5Mpa |
| Pure water temperature |
20ºC-35ºC |
| Syrup inlet pressure |
0.15Mpa-0.25Mpa |
| Syrup inlet temperature |
20ºC-35ºC |
| Mix temperature |
4-6ºC |
| Power supply |
380V50Hz |
Turnkey Project
WHAT CAN WE DO FOR YOU?
For complete carbonated soft drink production line, we can offer you whole solution, including: Injection molding system, PET bottle blowing system, water treatment system, carbonated drink preparation system, carbonated drink filling machine, warming tunnel, automatic labeling machine, code printer,automatic packing system, automatic palletizer system. Just tell us your speed requirements, your bottle type, and your roughly budget, we will design a perfect solution for you.
LAYOUT DRAWING SAMPLE
WATER TREATMENT SYSTEM
Water treatment system
We have RO filter, Nano filter and Ultra filter system. We will suggest the suitable water treatment system according to clients' water quality report and requirements.
CARBONATED DRINK PREPARATION SYSTEM
Carbonated Drink Preparation System
Carbonated drink preparation system is including sugar melting pot, filter, mixing tank, chiller, CO2 mixer, CO2 filter. The core part is CO2 mixer.
CARBONATED DRINK FILLING SYSTEM
FILLING SYSTEM
DCGF series carbonated drink filling machine is used in production of carbonated soft drink packed in PET bottles,like cola, soda water, and other gas drink. Washing, filling and capping are integrated in one machine.It can be suitable for 200-2000ml bottle. Speed can be adjustable, automation degree is high, filling level is accurate, international electric components adopted. Capacity can be customized from 1000BPH-30000BPH. It is really one ideal equipment for bottled carbonated drink producer.
WARMING TUNNEL
Warming tunnel
Warming tunnel is used in carbonated drink filling production line. It is used for warming bottles to normal room temperature after filling. Easy for later labeling or packing.
PET BOTTLE BLOW MOLDING SYSTEM
Bottle blowing system
Plastic bottle blowing moulding machine is commonly called as plastic blowing machine, bottle blowing machine, blow moulding machine, which is widely used in the pre-production of bottle filling production line.
LABELING SYSTEM
Labeling System
We have PVC sleeve labeling machine, hot melt glue OPP labeling machine, self-adhesive labeling machine. Clients can choose the machine they want.
PACKING SYSTEM
Packing system
We supply best final product package solution according to clients' requirements and market demands. Normally there are two type package: Film wrapping and carton packing.
CONVEYOR SYSTEM
Conveyor system
Conveyor system will be designed according to clients' factory layout. Famous brand motor and lubrication system will be adopted in the line.
INJECTION MOLDING SYSTEM
Injection Molding System
This plastic bottle preform and cap injection molding machine is specially for making plastic bottle preforms and caps. Then the plastic bottle preforms could used in plasic bottle blowing moulding process to make plastic bottles. The plastic bottles and caps could be further used in bottle filling production line to make bottle water, bottle juice or bottle sauce, etc.
Our Project Case
About Us
ZhangJiaGang City Baikal Machinery Co.,Ltd. which was originally set up as an factory in 2005,the company is growing up time by time in research and design, quality and production, sales and after sale service Nowadays we have more than 10technicians and 60staff for manufacturing. Our machineries are sold to more than 50 countries and over cross domestic.
We specialize in producing beverage filling-packing equipments, water treatment equipments and beverage preparation system with various capacities which can be customized according to customers' requirements.
We own 8000 square meters modern factory in accordance with ISO9001: 2000 certification system standards. We not only provide separate machinery, but also turnkey project solution, including factory design, machine layout design, bottle & label design, water, gas, electricity layout design.
We believe in BAIKAL' s future while you choose us!
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