high cost-effective Automatic hot dip galvanizing line/CGL
- Brief Introduction
The unit is a cold-rolled strip annealing galvanizing unit with functions of annealing reduction, galvanizing, finishing (reservation), tension correction and passivation. The raw material varieties are cold rolled hard coil SPCC, SPCD, SPCE, the specification is 800-1250mm*0.12-0.8mm, the maximum process speed of the design unit is 150m/min, and the main part of the unit process is annealing reduction, galvanizing, (pre Retaining light), tension correction, passivation process. The total length of the unit is about 218m.
2. Technical Data
| No |
Specification |
Data |
| 1 |
Input material |
SPCC, SPCD,SPCE |
| 2 |
Strip thickness |
0.12-0.8mm |
| 3 |
Strip width |
800-1250mm |
| 4 |
Steel coil inner diameter |
508mm/610mm |
| 5 |
Steel coil outer diameter: |
1100mm/2000mm |
| 6 |
Coil weight |
20 T |
| Finished Products |
| 7 |
Steel coil inner diameter |
508mm/610mm |
| 8 |
Steel coil outer diameter |
1100mm--1500mm |
| 9 |
Coil weight |
Max 15T |
| 10 |
Unit speed |
0~200m/min in the inlet and outlet sections |
| 11 |
Process section speed |
0~150m/min;
|
| 12 |
Threading speed |
30m/min |
| 13 |
Unit output |
estimated 150,000 tons / year |
| 14 |
Unit layout |
From the operating side, the production line is from left to right. The total length of the unit is about 218m, the highest point is 9.5m (excluding the cooling tower), and the maximum width is about 13m. |
3. List of Equipment
| NO |
Name |
QTY |
Remark |
| 1 |
Loading car and saddle |
2 sets |
|
| 2 |
uncoiling machine and auxiliary support |
2 sets |
|
| 3 |
Two roller pinch machine |
5 sets |
|
| 4 |
sharing machine |
3 sets |
|
| 5 |
Entrance bracket |
1 sets |
|
| 6 |
welding machine |
1 set |
|
| 7 |
Entrance looper |
1 set |
|
| 8 |
tensioning machine |
6 sets |
|
| 9 |
centering device |
6 sets |
|
| 10 |
pre degreasing section |
1 set |
|
| 11 |
lye cleaning section |
1 set |
|
| 12 |
Water scrubbing section |
1 set |
|
| 13 |
wash box |
3 sets |
|
| 14 |
Dry roller |
8 sets |
|
| 15 |
Roller brush machine |
4 sets |
|
| 16 |
hot air sweep |
2 sets |
|
| 17 |
horizontal annealing furnace |
1 set |
|
| 18 |
air knife |
1 set |
|
| 19 |
cooling tower |
2 sets |
|
| 20 |
Quench tank |
1 set |
|
| 21 |
tension leveler |
1 set |
|
| 22 |
Exit looper |
1 set |
|
| 23 |
coiling machine with auxiliary support |
1 set |
|
| 24 |
Belt wrapper |
1 set |
|
| 25 |
Unloading car and saddle |
1 set |
|
| 26 |
Electric drive system |
1 set |
|
| 27 |
hydraulic system |
1 set |
|
| 30 |
Protective gas system |
1 set |
Newly added |
| 31 |
Bridle roll of the tension leveler |
2sets |
Newly added |
| 32 |
Dip chrome machine |
1 set |
Newly added |
| 33 |
Passivation drying oven |
1 set |
Newly added |
| 34 |
Passivation drying and cooling device |
2 sets |
Newly added |
| 35 |
500kw generator |
1 set |
Newly added |
| 36 |
Skin pass mill |
1 set |
Newly added |
| 37 |
Zinc pot |
1 set |
Newly added |
| 38 |
Electrolytic degreasing section |
1 set |
Newly added |
| 39 |
Zinc coating equipment |
1set |
(as optional) |
If it cannot satisify your requirements, we can do upgrading as you required!
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