Basic Info.
Application
Commodity, Machinery & Hardware, Textile, Alcohol, Toy, Chemical, Apparel, Gifts & Arts, Dining, Medical, Food
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Type
Carton Packaging Machinery
Automatic Grade
Semi-Automatic
Transport Package
Container
Specification
1400 1600 1800 2000
Product Description
SINGLE FACER MACHINESERIES SINGLE SIDE CORRUGATED UNITINSTRUCTIONS FOR USEThe factory is the professional production of corrugated equipment for many years the factory and dwj series of single face corrugated machine production line is developed by this factory has high grade of similar equipment, out products and similar high-end equipment, and also has reasonable structure, high efficiency and energy saving, convenient operation, etc. is carton production essential ideal equipment.Two, the main technical parameters1, tile type: UV type: A, C, BC, BC2, B, D, DE, E, F2, the production of paper amplitude; DWJ - type 1300 - type 1400 - type 1600 - type 1200 - 1800 - 2000.3, cutting length: 490 - 2800mm4, cutting accuracy: 5mm5, mechanical speed: 100 - 0 m / min6, heating mode: 1, electric heating (far infrared quartz tube)Total power 75KW2, liquefied petroleum gas heating3, heat conduction oil heating4, steam heating7, power: three-phase four wire 50HZ, the main motor power: 4, 5.5, 7.5KW speed motor8, adhesive: corn starchThree, structureThe production line consists of a single host, the original paper, corrugated paper holder, cutting knife machine, electric control system.Fuselage is steel, cast mixed structure, has the advantages of convenient transportation, not easy to deformation, etc., slitting knife machine gear are made of nodular cast iron processing and.Four, transmission systemThe host machine is driven by the speed regulating motor through the driving chain, or the universal joint drive of the frequency conversion motor.Cutting knife part: from the motor through a transmission belt moving stepless reducer transmission has the advantages of reducing energy consumption, flexible transmission characteristics.Five, installation and adjustment1 equipment should be installed with other equipment or obstacles, at least 1 meters between the distance to stay in order to facilitate the operation or maintenance.2) equipment foundation school level, the equipment On your marks after installation, should remove equipment on the oil pollution. The gap between check each connection of the fastening and roller, gear, check the lubrication system oil lubrication points.3) inspection equipment and protection of the ground zero line, the normal rear can be switched on the power to start the motor, and slowly turn the knob to check.To correctly, after the commissioning of the normal empty in the playground for use according to the specific production.Six, operation methodPrepare a work, the base paper sent to paper holder station and then to prop up spool penetrates into the reel core tube, adjust the fastening lock nut, the paper supporting shaft is placed into the left and right, bracket (note the general corrugated paper in the former, tissue in the post, or vice versa, tissues, enter the host will light cleansing down) regulate industry and trade round, to enhance the work state. The knife body is in order to adapt to the different paper width, paper or paper part of the lubricating points, should be adjusted in size.B, 1, according to the proportion of good plastic fluid, into the plastic tank2, the power supply is switched on: start main motor, and slowly adjusting knob, let the slow running of the machine, the amount of glue size adjustment of the corrugated roller gear, the size of the amount of glue the cots and catch the gap between the rollers and, adjust the drive roller wheel and the gap to reach about (0.3 - 0.5 mm), then the corrugated roller pressure and heating, until the time of the corrugated roller pressure and has a certain temperature the preheating tears surplus orbital and heating, in order to avoid the paper burns.3, until the temperature reaches the requirement, the roller pressure adjustment to the pressing state, can be on paper production (general surface temperature reached 180 degrees), according to drawings will be glossy paper pad of paper around. Thereafter, cots on screw hand wheel adjustment, make rollers near the corrugated line glue.4, the composite good corrugated board according to drawings around and below the stepless speed transmission hand wheel adjustment, change the cardboard cutting length until the desired size.Seven, adjusting method1, two corrugated roll gap adjustment parallel regulation.Regulation sets above or screw handwheel upper corrugating roller position adjusting, thus changing and the tooth of the lower corrugating roller gap, in order to extrude corrugated height changes. If you have or can be adjusted left and right hand, such as two corrugated is not parallel, extruding corrugated have collapse phenomenon (the set of square steel structure equipment can adjust the host base, so that it is parallel) all cast equipment corrugated roller shell side lugs in the eccentric shaft, only rotating the eccentric shaft, will be able to tune is parallelism.2, two paper composite dislocation of the adjustment;Two one end of the roller supporting paper shaft is provided with a fine adjustment mechanism, and the position of the roll paper can be changed, and the position of the roll paper can be changed, and the position of the reel paper can be changed as long as the regulating hand wheel.3, the amount of glue on the size of the regulation:Adjust the drive shaft at both ends of the hand wheel, withdraw from the amount of plastic, instead of getting smaller.4, the gap between the press roller and the lower rollerA full set of silk under the regulation of casting structure of worm, the corrugated paper and corrugated composite intact, and not suitable for corrugated.Eight, matters needing attention and maintenance1, machine preheating and cooling must be carried out in the running state, such as the production of the need to stop the car must be stopped before heating.2, drive roller, rubber rollers slot, at the end of each class must be washed with water.3, the bearing each class filling high temperature grease, gear reducer continuously variable transmission of filling oil, to the gear sprocket chain, regular lubrication oil.4, clean or clear a corrugated roller, rollers, pressure roller surface and the grooves in the scraps of paper, adhesive must stop operation, to prevent the removal of the rolling tool machine.5, sub cut knife to scrap the start to straighten out, to avoid involvement in the blanket of each roller shaft, once involved in, clear the parking, to avoid hurting the hand.6, electrical control system:Before the start of the control loop, look has no bumps leakage place, motor control box whether damp, into the conductor material, prevent short circuit can not boot.Equipment normal right maintenance, can prolong the service life, to ensure the precision of the device itself, the production of the same standard of qualified products, it is proposed that the production line according to the common machine tool inspection program and annual overhaul funding to ensure the precision and life.Causes and troubleshooting of common failuresFailure phenomena | Elimination method |
One end of the corrugated cardboard, wrinkle |
1, the two ends of the corrugated roller gap is not the same 2, just on the corrugated roller edge corrugated groove 3, paper moisture is not uniform | 1, adjustment on the corrugated roller 2, adjust the corrugated paper supporting shaft fine adjustment hand wheel it staggered groove 3, the quality of the paper is not good |
Two, broken |
1, preheating temperature 2, the corrugated roll gap is too tight 3, the original paper, corrugated brake force. Table 4, rubber roller and the corrugated roll too tight | 1, the cooling heating. 2, loosen a little on the corrugated roller 3, loosen a little of the original paper brake. 4, slightly back up a little table roller wheel |
Three, collapse |
1, corrugated temperature is not required 2, excess moisture paper | 1, continue to warm up, so that the temperature rise 2, slow down the running speed of the equipment, so that it is added to the warm-up time |
Four, flat edge |
1, the amount of glue is too large 2, the guide paper and the gap between the lower corrugated roll is too large | 1, adjust the drive shaft to make the glue glue suitable for roller table 2, replace the new paper |
Failure phenomena | Elimination method |
Five, non adhesion, foaming |
1, the temperature is too low glue not cooked 2, the temperature is too high glue dry 3, no glue or glue on the board 4, not in place by roller table 5, pressure roller pressure is too small 6, the glue is too thin 7, high temperature glue glue is too thick | 1, slow down the speed of operation to increase preheating 2, improve the running speed to reduce the temperature Table 3, no glue rollers, rubber rollers drive shaft to make the adjustment table glue as early as appropriate Table 4, glue roller, roller wheel adjustment table close to the corrugated roll 5, adjust the screw to increase pressure roller pressure 6, replace the appropriate glue 7, replace the glue or circulation glue |
Six, paper display streak Leng |
1, pressure on both ends of the roller is not uniform The 2 paper, the braking force is too small | 1, adjust the pressure roller screw, the balance (end of the striated and excessive pressure) 2, increase paper brake force |
Seven, the level of Leng |
Table 1, rubber roller and the corrugated roll too tight 2, the machine running speed too slow resistance is too large | 1, slightly back up a little table roller 2, increase paper brake force |
Eight, collapse |
1, corrugated roller is not parallel | 1, the adjustment of the base of the steel base. Adjustment of the whole casting on the roller with the eccentric roller. |
Address:
Dongguang County Hebei Province, Cangzhou, Hebei, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Our company is specialized in different kinds of products. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. To perfect our service, we make our products with good quality at the reasonable price.