• From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
  • From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
  • From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
  • From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
  • From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
  • From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey

From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey

Finished Dosage Form: Granules
Precision: High Precision
Certification: CE, GMP, ISO
Voltage: 380V
Computerized: Computerized
Customized: Customized
Diamond Member Since 2016

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Manufacturer/Factory & Trading Company
  • Overview
  • Turnkey Project Stages
  • Our Advantages
  • Company Profile
Overview

Basic Info.

Model NO.
customized
Condition
New
Warranty
Field Installation, Commissioning and Training
After-sales Service
Field Installation, Commissioning and Training
Production Capacity (Kg/Batch)
15/30--300/500
Dimension(L*W*H)
1.5*1.3*5m--3.5*3.5*10m
Vessel Volume(L)
45-1530
Fan Power(Kw)
7.5-75
Electric Heating Power(Kw)
30-120
Steam Consumption(Kg/H)
180-677
Weight of Mian Machine(Kg)
800-3500
Transport Package
Standard Export Package
Specification
3.2 x2.5 x2.5M
Trademark
IVEN
Origin
China
Production Capacity
Customized

Product Description

From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
 
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant TurnkeyFrom Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
IVEN Oral Solid Dosage (OSD) Turnkey Project is a comprehensive solution offered by Shanghai IVEN pharmaceutical engineering and manufacturing companies to design, develop, and set up a complete manufacturing facility for producing oral solid dosage forms of pharmaceutical products. This can include tablets, capsules, and other solid forms that are intended for oral consumption.

IVEN "turnkey"  means that the project is designed to be ready for operation once handed over to the client. In other words, the client can simply "turn the key" and start using the facility without having to worry about the intricate details of setting up the manufacturing process and equipment.
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
 
Turnkey Project Stages

IVEN OSD Turnkey Project typically involves the following stages:

1.Conceptual Design: This stage involves discussions between IVEN and the customer to understand the customer's requirements, production capacity, compliance needs and budget constraints. Initial plans and layouts for the manufacturing facility are prepared.

2.Detailed Engineering: Once the conceptual design has been approved, detailed engineering takes place. This includes the preparation of detailed process and instrumentation diagrams, equipment specifications, facility layout designs, and more. The goal is to design a facility that meets regulatory standards and efficiently produces high quality products.

3.Procurement and Installation: During this phase, the necessary equipment and machinery is procured, delivered and installed at the facility. This includes various manufacturing equipment such as granulators, mixers, tablet presses, capsule fillers, coaters and packaging lines.

4.Commissioning and Qualification: After installation, the equipment is commissioned, which involves testing to ensure that each component works as intended. Once commissioning is complete, the equipment undergoes a qualification process to demonstrate that it meets regulatory requirements and is capable of producing consistent products.

5.Validation: The manufacturing processes and equipment are validated to ensure that they consistently produce products that meet predetermined quality standards. This involves comprehensive testing to demonstrate the reliability and reproducibility of the manufacturing process.

6.Training: The customer's personnel are trained to operate the equipment, follow procedures, maintain hygiene and safety standards, and address any issues that may arise during production.

7.Regulatory Compliance: Regulatory compliance is a critical consideration throughout the project. The facility and processes must comply with guidelines set by health authorities such as the FDA (US Food and Drug Administration) or the EMA (European Medicines Agency), depending on the region.


8.Handover: Once the facility is fully operational and validated, it is handed over to the customer. At this point, the customer can start manufacturing their oral solid dosage products.

The IVEN OSD Turnkey Project provides pharmaceutical companies with a complete solution, saving them the hassle of coordinating various aspects of facility set-up and manufacturing process development. It ensures that the manufacturing facility is compliant, capable of producing high quality products and equipped with efficient processes.
 
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
 
Our Advantages

1.Comprehensive Solution: Offers a complete package that includes facility design, equipment procurement, installation, and training, ensuring a seamless setup.

2.Time Efficiency: Saves time by streamlining the entire project, from planning to operational launch.

3.Cost Savings: Reduces costs associated with individually sourcing equipment and services, as turnkey projects often provide bundled pricing.

4.Expertise: Leverages the expertise of professionals experienced in pharmaceutical facility design, setup, and regulatory compliance.

5.Faster Deployment: Facilitates faster facility deployment and product manufacturing, leading to quicker market entry.

6.Regulatory Compliance: Ensures that the facility is designed and set up to meet regulatory requirements, reducing the risk of compliance issues.

7.Quality Control: Incorporates standardized quality control procedures, ensuring consistent and high-quality product output.

8.Validation Support: Offers support in the validation of processes and equipment, aiding in regulatory approvals.

9.Documentation Assistance: Provides guidance in creating comprehensive and compliant documentation.

10.Risk Management: Addresses potential risks in facility design and setup, leading to smoother operations and regulatory compliance.

11.Process Optimization: Optimizes production processes and workflows for increased efficiency and reduced waste.

12.Customization: Offers tailored solutions to match specific manufacturing needs and goals.

From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey

Tech Parameters

item
value
Place of Origin
China
Machine Type
Granulator
Output (kg/h)
500
Video outgoing-inspection
Provided
Machinery Test Report
Provided
Marketing Type
New Product 2021
Warranty of core components
1 Year
Core Components
PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Brand Name
IVEN
Voltage
220V-480V
Dimension(L*W*H)
1.5*1.3*5m--3.5*3.5*10m
Weight (KG)
2500
Power (kW)
30
Warranty
1 Year
Key Selling Points
Easy to Operate
Applicable Industries
Manufacturing Plant, Medical, pharmaceuticals
Showroom Location
Egypt, Turkey, Viet Nam, Philippines, Indonesia, Pakistan, India, Russia, Thailand, Argentina, Algeria, Kazakhstan
Product Name
Fluid bed granulator
Vessel volume(L)
45-1530
Production capacity (kg/batch)
15/30--300/500
Fan power(kw)
7.5-75
Electric heating power(kw)
30-120
Steam pressure(MPa)
0.4-0.6
Steam consumption(kg/h)
180-677
Compressed air consumption(m³/min)
0.4-1.8
Weight of mian machine(kg)
800-3500
After-sales Service Provided
Online support;Field maintenance and repair service
  
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
 
Company Profile

 

ABOUT US 
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant TurnkeyFrom Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant TurnkeyFrom Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant TurnkeyFrom Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey
From Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant TurnkeyFrom Concept to Operational Oral Dosage/ Oral Dosage Solid Manufacturing Plant Turnkey

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Diamond Member Since 2016

Suppliers with verified business licenses

Manufacturer/Factory & Trading Company
Number of Employees
69
Year of Establishment
2005-12-19