Basic Info.
Operation Pressure
0.4~0.6mpa
Laser Model
Technicians Education Equipment
Transport Package
Wooden Box with Pallets
Specification
ISO 9001, ISO 14001, WORLDDIDACTIC certificate
Product Description
DLFMS-8000
Flexible manufacture system
Device instruction
Modular system:
The complete system including 8 stations: Total control platform, manipulator handling system unit, milling machine processing system unit, visual inspection system unit, parts heat treatment system unit, parts sorting system unit, automatic warehouse system unit, automatic transmission system unit; , image detection station, Pick&Place station,
Hydraulic punching station, Mutsubishi robot station, Finished product test station, sorting station, manipulator station 2, subpackage station, handling station, storage station and circuit conveyor station
Overview
DLFMS-8000 is a system communicated by PROFIBUS-DP. It can complete assembling and transfer the goods, automatic identify and buffering transfer, stacking and ASRS. The main feature of the system is each station can operate independently. The user may choose the necessary stations and combine freely. It can be combined to be more than 10 kinds of training systems.
The system covers the mechanical, electrical, optical and pneumatic technology which involved in multi-disciplinary knowledge. Minimize the gap between the training process and the actual production process.The technologies involved including: PLC control, sensor detects, pneumatic, motor drive, servo drive, stepper drive, computer configuration control and man-machine interface, mechanical structures and systems installation and commissioning, fault detection skills, PROFIBUS, visual inspection and image processing,frequency control, touch screen, motion control, process control, computer technology and systems engineering.
Separate unit modular design which use of electric bus and mechanical bus. Each unit module (station) can work independently.
III. Features
1.Control platform
The frame is composed of sheet metal, aluminum Structure
and mounting plate.Including workbench, operation screen,
frame,6 holes socket, computer and operate panel.
The electrical parts is composed of programming controller, sensor, host, screen,air switch, operating button, etc
Function:
To operate emergency stop,reset , start and stop
Operate each station by configuration software
2.Manipulator station
The frame is composed of aluminum structure, metal panel,
operational panel,guide pulley and patch board.
The mechanical parts is composed of rotating mechanism, Y-axes drive,X- axis drive, pneumatic finger, solenoid valve group and
air source treatment.
The electrical parts is composed of air switch,PLC,stepper drive and motor, servo motor and controller, I/O conversion terminal, intermediate relay, sensors and operation button.
3.Milling machine processing station
The frame is composed of aluminum structure, metal panel,
operational panel,guide pulley and patch board.
The mechanical part is composed of Y-axes drive,X- axis drive,
Z-axis drive, main spindle, machining unit, drill,cylinders and solenoid valves.
The electrical parts is composed of air switch, stepper drive and motor, servo motor and drive, spindle converter controller, I/O conversion terminal, micro-switch,operaton button and switch power
4.Visual inspection station
The frame is composed of aluminum structure, metal panel,
operational panel,guide pulley and patch board.
The mechanical part is composed of black box with camara.The black box is made of dark brown acrylic. The box is mounted on four profiles, Cognex camera mounted inside the black box,light source, camera trigger sensor through the L-shaped bracket mounted on the right side of the profile, the trigger can be adjusted as needed, on a substrate equipped with I / O adapter terminal and a camera and light source power, adjustable brightness. The electrical part of the devices are mounted on patch board and control panel which consists of the PLC, breakers, on, off,reset, emergency stop button, visual recognition signal processor, switching power supply and other components.
External AC220V power supply, PLC process the workpieces according to the requirements of the information sent by the visual unit and send the information to the next unit, so you can do a seamless transfer.
5. Heat-treatment station
The frame is composed of aluminum structure, metal panel, operational panel, guide pulley and patch board.
The mechanical parts is composed of transfer mechanism, cylinder, pneumatic finger, heat-treatment system, solenoid valve group and
air source treatment,operational panel and installation part .
The electrical parts is composed of air switch, switch power, PLC,
On/off/reset/emergency off button, Hall sensor, heating source and PT100
To complete the temperature PID regulator by EM231 control heating on the workpieces. To simulate heat treatment, quenching and other industrial process.Students can understand the working principle of the heat treatment and quenching also practice PLC programming ideas, master control flow through this training.
6.Auto sorting station
The frame is composed of aluminum structure, metal panel, operational panel, guide guide pulley and patch board.
The mechanical parts is composed of cross motion mechanism (Composed of two lead screw, 2 DC motors,chain,magnet, magnet bracket and coupling), vertical cylinder, pneumatic finger, sorting box, four pcs frame,dyad and solenoid valve group.
Gas fingers are mounted on the vertical cylinder, while the vertical cylinder is mounted on the cross mechanism.Gas finger is used to clamp the arrived workpiece and put different workpieces into the sorting box. The gas source processor is for vertical cylinder and gas finger. While the solenoid valve is to control the operation of the two cylinders.
The electrical part is composed of PLC, network module EM277, air switch which installed on patch board. On/Off/Reset and emergency stop button mounted on the control panel. And I / O conversion terminal, intermediate relay are mounted on the basic panel.
7.ASRS station
The frame is composed of aluminum structure, metal panel, operational panel, guide guide pulley and patch board.
The mechanical parts is composed of stereoscopic warehouse , handling mechanism and crane. The stereoscopic warehouse is built by the profiles, Four layers, three lines to be 12 spaces.Each position is equipped with a micro-switch detection that the position with or without goods. handling mechanism is composed of a vertical cylinder, traverse mechanism, gas finger. The function is to pass the workpiece and put on the crane, and then the crane carry the wqorkpiece to different positions.
The electrical part is composed of PLC, network module EM277, air switch, switch power. On/Off/Reset and emergency stop button ,I / O conversion terminal, intermediate relay, touch screen,micro switch, Hall sensor, conductive sensor.
8.Auto transfer station
The frame is composed of aluminum structure, control cabinet, guide guide pulley and installation board.
The mechanical parts is composed of four pcs of conveyor belt, four motors(one three phase asynchronous motor, three DC motros), 5 stock stop cylinder, Solenoid valve group, air source treater, frame for installing belt, sensor bracket, flange plate,coupling, acrylic direction guide angle, dolly and frame base.
The electrical part is composed of PLC, network module EM277, converter, air switch, switch power. On/Off/Reset and emergency stop button ,I / O conversion terminal, guide rail, slot.
IV. Technical parameter
Input power supply: single-phase ~ 220V ± 10% 50Hz/60Hz
Leakage protection: I n ≤ 30mA, t ≤ 0.1S
AC220V power supply
24 V DC power output
Emergency stop button, power indicator
power and inadvertent energization protection
Working environment: Temperature -10 ° C ~ +40 ° C Relative humidity 35% to 65% (25 ° C) Altitude <4000M
Installed capacity: ≤ 5kVA
Operation of compressed air: 5 to 6bar
Size of each station: 600x750x1450mm 1200x750x1400mm. Table height: 750mm
Overall dimensions: 4100x2400x1450mm
Address:
No. 18-2 Lashan Road, Jinan, Shandong, China
Business Type:
Manufacturer/Factory, Group Corporation
Business Range:
Apparel & Accessories, Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Office Supplies
Management System Certification:
ISO 9001, ISO 14001, ISO 14000, OHSAS/ OHSMS 18001
Company Introduction:
Shandong Dolang Technology Equipment Co., Ltd. Was founded as a partner of Shandong university in 1998. Thanks for the customers, professional engineers and all our skilled workers, Dolang has been grown up to a professional and powerful global enterprise with 16 years dedicated experience on the didactic equipment. As a member of Worlddidac Association, our products are made under the requirement of ISO9001, ISO24001 and OHSMS28001.
We are professional on manufacturer electrical & electronic, PLC, fluid mechanical, hydraulic, pneumatic, process control, mechatronics, automation, CIM training and automobile training systems.
Besides the physical training system, Dolang provide solutions for customer such as system thinking, E-learning and so on.
Our products are involved in various education equipment industry fields. We serve in 100 universities and more than 300 vocational colleges in China. With self-operation export & import license, our products have being exported to France, Russia, Mongolia, Tunisia, Mexico, Brazil, Peru, Indonesia, Iraq, Cyprus, Vietnam, Kazakhstan etc.