Factory Supply ORD-2200mm Induction Heating/Quenching/Hardening Machine for Gear and Shaft With DSP-160kw Full Digital Induction Heating Machine
Features:
The Infineon IGBT modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.
1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
2)Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.
3)Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
4)The heating speed is fast and the heating efficiency is high. It can control the heating temperature and time conveniently, and it is easy to ensure the heating quality and the running water operation.
5)Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6)Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
7)Friendly man-machine interface:
Human-computer interaction can choose a variety of ways, such as LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose at will according to their needs; from the function realization and operation settings, it covers the traditional mechanical button panel, making the operation and maintenance easier, more intuitive and more convenient;
8). Hardware isolation interface:
It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
9). Remote communication interface:
10)The device is equipped with a striking red emergency stop button, which can be pressed quickly when an emergency occurs.
Stop the equipment immediately to achieve protection measures.
11). Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
12)Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.
13) Adjustable Transformer Ratios, can connect different coils to work different sizes shaft, one machine can done all workpiece sizes, can save a lot of money.
1) Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .
2)Using the Mechanical, abandoned the bulky, massive hydraulic system, can avoid the reduced accuracy caused by the leakage of the hydraulic components , and by the speed change of oil temperature changes brought about by the operation of the equipmen. while using the mechaniccal system can saving space , and reduce the equipment requirements , the machine is easier , smaller, more convenient operation, maintenance , and lower failure rate
3),Top tip control by motor, and easy adjust according to workpiece's length. In order to ensure the normal rotation of the workpiece clamping table can be employed .
4), Rotate by Servo Motor, Rotation speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality
6),Electrical components installed in the control cabinet
7),Workpiece stepping motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp .
8),Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .
9),Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs .
10). Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching are ok, application is range, and convenient for your all workpiece .
11) Have Memory storage function,Can save 5 or 10 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3.5, later if you do same workpiece, then you can find the data 1 or 2 or.... then easy to operate same workpiece quenching, save a lot of time.
| Model |
ORD-2200MM |
| Workpiece Clamp Length |
0-2200MM |
| Slider Maximum Stroke |
0-2350MM |
| The Max Tactical Dimater |
800MM |
| The Max Weight |
600KGS |
| Water Tank Height |
600MM |
| Up and Down Speed |
0-200MM/S |
| Rotations Speed( Stepless variable Speed) |
0-100 R/Min |
| Up and Down Accuracy |
0.05% |
| Rotation Accuracy |
0.05% |
| Up and Down Movement |
Transfromer( Coil) Movment |
| Up and Down Guid Rai |
Linear precision guide |
| Up and down Lead Screw |
synchronous belt |
| Top tip Clamp |
counterweight |
| Top tip Guide Rail |
Double axis Guide |
| Top Tip Lead Screw |
T Type Lead Screw |
| Rotate Device |
Synchronous belt |
| Counterweight direct |
Optical axis |
| Counterweight suspension |
Chain |
| Up and down Motor |
Servo Motor |
| Top Tip motor |
Normal Motor |
| Rotate Motor |
Servo Motor |
| Forward and Backward |
Normal Motor |
| Thimble Clamp |
Cylinder Control |
| Water pump |
Stainless Steel 1.1KW |
| Spray Water Value |
yes |
| The Quenching machine line structure |
Vertical |
| Human-Computer interface |
Touch Screen |
| Control System |
Mitsubishi PLC |
Advantage our induction hardening SYSTEM.
1) Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type and Lamp Vacuum Tube type. Small size.
2) Series Resonancce IGBT type machine, will not interference other
equipment working, No need special input transfromer to working this
machine.
3) Mitsubishi PLC control system it is easy to operate the hardening System.
4) Rotate, UP and Down movement by Servo Motor, high working accuracy.
5) Thimble Clamp device control by Cylinder control, Other supplier by manual to control.
6) Forward and backward movement by Motor(other supplier by manual to adjust the coil position), can easy to adjust the coil position to right way with induction coils.
7) Top tip movement by motor.
8) Hardening Transformer set on the quenching system, no need you prepare any table to set the transformer.After we debug the machine in our company, then you can use it directly. Very convenient.
9) Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.
10) Full digital electricity circuit, Touch Screen Digital Display, More stable performance compare Analog Circuit.
11) Adjustable transformer, can work different workpiece with different coil, let all workpiece reach to best working efficiency.
12) The Induction Hardening system is our standard goods, almost very month we have such order, good quality control. 23 years experience for such filed.
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.
In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment
maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
Audited Supplier 
){kind=link}
){kind=link}