WholeSetofEquipmentforFilamentWinding
A.BriefingofQFW-4000VIRPMPipeProductionLine
Introduction
TheQFW-4000VIRPMPipe(ReinforcedPlasticsMortarPipe)ProductionLinehassixparts,suchasinnerlayermanufacturingmachine,computercontroladdingmortar-windingmachine,curingstation,repairingmachine,mouldunloadingmachineandresinmixstation.ItscontrollingcenterhasbeenadoptedtheTaiwan'sadvancedSTDindustrialcontrolcomputer.Iftheparameterofthewoundproductsbeinginputtedthecomputer,thedesignofthelinearityforwindingoftheproductwillbefinishedautomatically,thencontrollingthecombinedmovementsbetweenthemoundrollingspeedandtherunningofthecarriage.Thepipesproducedbytheaddingmortar-windingmachinecandecreasethecostandimprovethestiffnessthroughaddingthemortarwithoutbadinfluencesupontheleak-prooflayerandthestructurelayer.
TheRPMpipe'scosthasdecreased40%thanthecommonFRPpipe;thestiffnesshasbeenimprovedgreatly.Ithasmanyadvantages,suchaslightweight,anti-corrosion,lowerroughnessandproperprice.Itcanbewidelyusedinwatersupplyanddrainage,agriculturalirrigation,petrochemicalindustry,oceandevelopment,sewagetreatment,etc.Theproductionlineannualcapacityis5000t,andreasonablestructures,latestdesign,operateeasily,high-gradeautomationareitscharacteristics.Itgotthegoodvaluationfromtheclients.
2.Themainparameters
2.1Thetotalpower:193.6kw
2.2Themaximumdiametercanbemanufactured:DN4000mm
2.3Theeffectivelengthofthepipe:12000mm
2.4Theproductivity:1000kg/h
2.5Thebakingboard'stemperatureofcuringstation:105~160ºC
2.6Themaxispeedofconveyingroving:90m/min
2.7Themaxiwidthofrovingsheet:200mm
2.8Themaxispeedofsandconveyance:100kg/min
2.9Themaximould-unloadingforce:83t
2.10Therateddrawingforceofthecapstan:5t
2.11Theratedliftingforceofthesupportingpipetrolley:40t
2.12Theratedpressureofthehydraulicsystem:16Mpa
2.13Thecentralheightofmould-unloadingmachine:2000mm
2.14Thecentralheightoftheothersinglemachine:1500mm
Note:Iftheindoortemperatureisabove15ºCinwinter,thebakingboardcanbepower-off,thenthetotalpoweris97.6kw.
3.Themajorcharacteristicsoftheequipment
3.1ThesinglemachineofwholesetwillbepositionedaccordingtothewaysofmanufacturingRPMpipe.
3.2Thecomputercontrollingaddingmortar-windingmachineisoneunitwiththehighesttechnicalcontentofthewholeset,itsfeaturesarebelow.
3.2.1Thekeyelectricelementssuchasthetransducer,servosystemandphotoelectricencoderaremadeinSiemens,Germany;theindustrialcontrolcomputerismadeinYanhuaCorporation,
Taiwan.ThemenuisdisplayedinChinese(English),theinterfacebetweenthepersonandthemachineisreasonable,itisconvenienttooperateandtheworkingconditioncanbeadjustedonthepanelboardfreely.
3.2.2Ithasbeenadoptedthelatestversionwindingsoftwaredevelopedbyourselves.Andtherovingarrangementisregular,enclosureiscomplete,thepositionofthetrolleyisaccurate.Thewoundresultshouldberegularrhombusescheckedbyonepieceofroving.Theparametersuchasthewidthofrovingsheet,thewindinglengthandthewindingdiameterareallnotlimitedinthe
software.
3.2.3Thefunctionsofthecontrollingsystemincludehandcontrol,semiautomatic,automatic,emergencybrake,limitswitchprotectionandsteplessspeedregulation.Itshouldnotaffectthe
linearitywhenthefunctionofsteplessspeedregulationhasbeenstarted.
3.2.4Thewindingresinandaddingmortarsupplementaryresinareconveyedintothemixerbythestandardvolumepump,afterthecuringagentpassedtheflowmeter,atomizedbythepressureair,andthenmixedwiththeresininthemixer.Beflowedouttogetherfromthemixer,andthenbesprayedintothewindingresintankandthesprayerofaddingmortarsupplementaryresin
separately.Thistypeofstandardvolumepumphassomeadvantages,suchasbigadjustmentrangeofvolumeofflow,tooperateeasilyandlowerstoppagecomparedwiththeothertypeof
mixer.
3.2.5Themotorforconveyingsandisafrequency-modulatedtimingdevice.Itcanbeadjustedthevolumeofaddingmortarfreelytomeettherequirementsofprocess.
3.2.6 Thedistancebetweentheconveyingsandframeworkandthemouldcanbeadjustedfreely.Therearefourguidingwheelsthatlocatedaroundthetrolley,enabletoavoidthewagglingofthetrolleybodyduringtherunning,andtoensuredistributingmortarsteadily.
3.2.7Itismatchedwithfoursetsoftierodextrusionpressdevice.Whenthewindingwithaddingmortarisfinished,thescientificextrusionwillbedonetothepipe,itsefficiencyisthedensity,thestiffnesslightnessareincreasedandthecostisdeclined.
3.2.8Itisadoptedthedoublesandaddingclothdevice,thesandcanbeaddedintwolayerstoavoidthephenomenaofbadimmersionofresinasthereasonoftoothicksandlayeronetime.Ithasthefollowingadvantagessuchaslargesandaddingvolumeonetime,sandaddingfastandtheadjustablesandaddingvolumeandcanmeettherequirementofdifferentprocesses.
Else,onesetofindustrialcomputercanmatchtwosetsofservomotorenablerovingtrolleyandwindingtrolleymovesynchronously,thenensuretheconstanttenseforceduringthewinding
3.3Therunningpowerdevicesoftheinnerlayermakingmachineandthewindingmachinearepositionedatoneendofthebedbody.Themotordrivestheplanetarybalancewheelreducer,anddragsthetrolleytorunforwardthroughthechains.Theadjustingdeviceofthechainlooseorfasthasbeensetatthetailendofthebedbody.Ortherunningpowerdevicesarepositionedatonesideofthetrolley,themotordrivethereduceranddragthetrolleytorunbyrackandgearwheeltransmission
system.
3.4Thetrolleyoftheinnerlayermakingmachinematchesthehydraulicliftingplatformtomeetth
| Type |
NJQ-120 |
NJY-160 |
NJY-200H |
NJY-360 |
NJY-450 |
NJY-630 |
|
Width of abutting joint (mm) |
50-90 |
100-160 |
65-200 |
60-360 |
90-450 |
340-630 |
|
Flat thickness of double layers (mm) |
1.6-6 |
1.8-8 |
2-8 |
10 |
12 |
20 |
|
Max. Chucking power (KN) |
2.2 |
7.8 |
7.8 |
|
|
11 |
|
Max. abutting joint force (KN) |
12 |
40 |
55 |
46 |
64 |
73 |
|
Input voltage (V) |
220 |
380 |
380 |
380 |
380 |
380 |
|
()
Working pressure of air (liquid) (Mpa) |
0.6-0.8 |
4-6 |
4-6 |
|
|
|
|
Min. tube perimeter (mm) |
480 |
600 |
800 |
|
|
|
|
Weight of single machine (kg) |
780 |
2000 |
2300 |
|
|
|
|
Overall dim. (LxWxH) (mm) |
900x730x1700 |
1235x950x1900 |
1270x1110x1900 |
|
|
|
Audited Supplier 
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