Electric Furnace Transformer

Product Overview
Electric furnace transformers are used in the metallurgical industry to melt high-quality alloy steel, ferroalloys, etc. In the chemical industry, it is used to produce yellow phosphorus, calcium carbide, synthetic resins, etc. Used in the mechanical industry for the melting of cast steel and cast iron. Electric furnace transformer is a professional transformer designed based on various working principles, load characteristics, and operating characteristics of electric furnaces. It includes: steelmaking arc furnace transformer, ladle refining transformer, and electric slag furnace transformer. Transformers for mining furnaces, industrial frequency furnaces, various AC electric furnaces, medium frequency induction furnaces, silicon carbide, graphitization furnaces, and other DC electric furnaces.
The electric furnace transformers produced by our company are divided into two categories: one is a standard type electric furnace transformer designed and produced according to current national standards; the other is a new type of energy-saving electric furnace transformer developed and designed based on the characteristics of various electric furnace smelting needs, improving smelting efficiency, reducing comprehensive power consumption, and strengthening operational reliability.
      Shanghai Zhiyou Electric Manufacturing Co., Ltd., established in 2007, is a professional manufacturer of power transformers in China and a leading large-scale manufacturer of transformers in China. It specializes in the production of transformers, and its products are widely used in power transmission and distribution, various power stations, etc. The company is located in Shanghai, the economic center of China, an international metropolis. It has standardized production workshops and the most advanced transformer production and manufacturing technology today. Shanghai Zhiyou has obtained ISO9001 international quality management system certification, ISO14001 international environmental management system certification, and EU CE certification, and has independent patents and trademarks. All products have passed the testing and certification of Chinese national authoritative institutions, and have obtained type test certificates. Corporate honor, awarded as a "Famous Brand in China" by the authoritative organization China Enterprise Quality Certification and Supervision Center. The quality of the products produced by the company is reliable, and the product standards are in line with or higher than the Chinese national standards and international general standards. They are highly praised by the Chinese and international markets.

         The company continuously learns and introduces the latest and most advanced manufacturing technology and design concepts from both domestic and international sources, with a comprehensive quality system, strict raw material and product quality inspection, and high-quality pre-sales and after-sales services, effectively ensuring product quality and reliability. It provides customers with high-quality products, establishes customers' confidence in the Shanghai Zhiyou brand, and enjoys a good reputation in both domestic and foreign markets.

         Shanghai Zhiyou Electric Manufacturing Co., Ltd. is currently seeking globally trusted partners as our agents in various regions. If you trust our products, please contact us through Made in China website or directly by email. We will reply to you as soon as we receive the information.

Ambient conditions for Conventional transformers using:
- Ambient temperature: Maximum +40ºC,Minimum -25ºC
- Relative humidity: At 25ºC, not higher than 95% for daily average humidity and not higher than 90% for monthly average ambient temperature.
- Altitude: less than 2000 meters.
- Seismic level: less than 3m/s2 at horizontal direction and less than 1.5m/s2 at vertical direction.
- Installation environment: No obvious and heavy pollution, no explosive and corrosive gas and dust, with good air ventilation and no severe vibration and shock.
(Note: if the application environment is different from the above standard service conditions, please contact us for customized designs.)


Advantage:
-  Low loss, low noise, low partial discharge, high reliability
-  Powerful anti-short circuit capacity, high anti-lightning impulse capacity
-  HV coil is Vacuum casted with epoxy resin with pressure, capabilities for better the cast without pressure.
-  Simulating analys is being used in the core model, the resonance can be avoided and the noise is reduced.
-  Simulation calculation and analysis of lightning impulse wave are applied to HV Coils; anti-lightning impulse capability is improved.


Manufacture Technology

Core:
- Our transformer's core is made of high quality cold rolled grain oriented silicon steel sheet with high magnetic permeability. It is using full 45° slope lamination, so that the noload loss and the no-load current are reduced efficiently.

LV Winding:
- LV windings are adopting superior foil conductors or made of 100% copper wire, thus to obtain better amperturn balance and reduce more transverse magnetic flux leakage. Then to greatly improves transformer's anti-short circuit capability.
- Excellent design of oil passage structure, greatly increasing the coils' heat dispersion effect. It helps to decrease temperature rise of the LV winding and improve transformers' overload capability.

HV Winding
- HV windings are made of superior copperconductor wires. Adopting fiberglass to reinforced insulation.
- HV windings are adopted optimized structure to improve transformer's distribution of electric field.
- We use our existing technology calculate and analysis Lightning wave process simulation. Then substantially improving product's antilighting capability.

Insulation construction:
- Aclass level Insulation construction. The high-voltage coil and low-voltage coil are placed with the same center. Between the coils, use the thin paper cylinder with little oil clearance construction.

Tank:
- The tank is jointed with highquality steel. The surface is eliminated rust phosphate coating and painted with the type of FVC anticorrosive paint. It has ability to prevent the corrosion from oil and chemical matter. It can be broadly applied to outdoors with bad environment for its contour artistic, easily installation and maintenance free.

Components:
- All the power transformers equipped with highvoltage bushing, low-voltage bushing, oil-relesase valve earthling boilt, lifting board, name plate, pressure vale and so on. The transformers which are over 800kVA are equipped with signal thermometer and gas relay.

Shanghai Zhiyou Electric Manufacturing Co., Ltd.

        Shanghai Zhiyou Electric Manufacturing Co., Ltd., established in 2007, is a professional manufacturer of power transformers in China and a leading large-scale manufacturer of transformers in China. It specializes in the production of transformers, and its products are widely used in power transmission and distribution, various power stations, etc. The company is located in Shanghai, the economic center of China, an international metropolis. It has standardized production workshops and the most advanced transformer production and manufacturing technology today. Shanghai Zhiyou has obtained ISO9001 international quality management system certification, ISO14001 international environmental management system certification, and EU CE certification, and has independent patents and trademarks. All products have passed the testing and certification of Chinese national authoritative institutions, and have obtained type test certificates. Corporate honor, awarded as a "Famous Brand in China" by the authoritative organization China Enterprise Quality Certification and Supervision Center. The quality of the products produced by the company is reliable, and the product standards are in line with or higher than the Chinese national standards and international general standards. They are highly praised by the Chinese and international markets.

         The company continuously learns and introduces the latest and most advanced manufacturing technology and design concepts from both domestic and international sources, with a comprehensive quality system, strict raw material and product quality inspection, and high-quality pre-sales and after-sales services, effectively ensuring product quality and reliability. It provides customers with high-quality products, establishes customers' confidence in the Shanghai Zhiyou brand, and enjoys a good reputation in both domestic and foreign markets.

         Shanghai Zhiyou Electric Manufacturing Co., Ltd. is currently seeking globally trusted partners as our agents in various regions. If you trust our products, please contact us through Made in China website or directly by email. We will reply to you as soon as we receive the information.

Our Best Service For You
1.    Pre sale service
a.    make technical solution
b.    send quotation, technical data sheet and drawing
c.     prepare power transformer plan, testing plan and shipment plan
2.    In sale service
a.    supervise the manufacturing schedule totally in accordance with the plan
b.    send photos to customer during every manufacturing process(hold point)
c.     inform the customer one week before testing.
3.    After sale service
a.    installation and commissioning, training the workers
b.    quick response within 12 hours any time
c.     provide 12 months guarantee period normally.

Q1: Are you a factory or trading company?
A1: We are a factory, and we can guarantee our price is first-hand very cheap and competitive. Our factory is in Shanghai, the international metropolis of China.

Q2: What is the payment term?
A2: T/T, L/C or negotiation.We accept T/T 30% deposit and 70% balance payment, the balance should be paid after acceptance before shipment.

Q3: Do you have any Certificate?
A3: Yes. Our transformers have CE certificates, type test reports tested by national authoritative institutions, and certificates of conformity.

Q4: Could I have the prices of your products?
A4: Welcome. Please feel free to send us an inquiry here. We will reply to you within 24 hours.

Q5: How about the delivery time?
A5: My friends, when you confirm the order, there will be about 25 to 45 days to produce which depends on your delivery plan and our order arrangements.

Q6: May I know the warranty time?
A6. We offer 12 months warranty time for the transformer quality. For any questions about our products, you can consult our sales manager any time and anywhere. We will provide the professional assistance to you.

Q7: Do you accept product customization?
A7: Yes of course. Please provide specific drawings or parameters we will quote you after evaluation.

Q8: Would you accept using customer's logo?
A8: Yes, we can provide OEM and ODM service.

Q9: What is the standard of package?
A9: Export standard package or special package according to customer's requirement.

Q10: How can we trust you?
A10: As an enterprise specializing in transformer production for 17 years, Shanghai Zhiyou Electric has high quality, fast delivery, guarantee after-sales service and factory price.We have more than 17 years manufacturing and R&D experience, and cooperated with many customers all over the world. We have many patent certificates, test report, ISO9001, ISO14000 certificate. We are the audited supplier of Made-In-China.

Q11: How do you conduct quality control in your factory?
A11: Shanghai Zhiyou Electric transformers are manufactured in accordance with international standards (such as IEC, SGS, Intertek, CE and other international certifications) and customer requirements . All transformers are 100% conducted routine test, type test and special test before delivery to ensure every product is qualified.

Q12: I have great trust in Shanghai Zhiyou's transformer products and would like to become your company's general agent in our country. How can I proceed?
A12:  Thank you for your recognition of Shanghai Zhiyou Company's products. Shanghai Zhiyou Electric Manufacturing Co., Ltd. is currently seeking globally trusted partners as our agents in various regions. Please contact us through Made in China website or directly by email. We will reply to you as soon as we receive the information.