• Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type

Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type

Tolerance: +/-0.10mm
Surface Treatment: None
Machining Method: Cold Cutting
Material: Lead Ingot
Application: Saving Cost in Melting Lead
Granulation Size: 25*25*17mm~20mm
Customization:
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Basic Info.

Model NO.
BETTER
Ball Weight
75~100g +/- 15g 
Voltage
380V, 50Hz
Installed Power
28.8 Kw/H
Actual Use of Power
15 Kw/H or Less
Production
1.8 T/H ~ 2 T/H
Transport Package
Export Standard
Trademark
Better
Origin
China
Production Capacity
1.8t~2t/H

Product Description

Lead Ingot Cold Cutting Machine 

Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type
Description:
In lead-acid battery industry, before lead oxide is manufactured, the lead ingot must be made into lead balls at first. Traditionally lead is mostly molten in casting lead balls or cutting lead balls. Then the lead balls are made into lead oxide in the ball mill.
According to the above process, we have developed this automatic production equipment for lead ingot cold cutting, revolutionized the traditional process of molten lead casting, and implemented automated production of lead balls by cold cutting. The whole equipment is controlled by PLC. This solves not only some problems (high pollution, high energy etc.) from traditional process, but also provides advantages (clean environmental protection, energy saving, efficient production etc.) for lead-acid battery industry.

This equipment is mainly composed of the following units:
* Mechanical part
* Electric control system
* Hydraulic system
* Pneumatic system
* Photovoltaic system
and realizes organic technology integration of PLC control, stepping control, pneumatic proportional control, hydraulic proportional control and photoelectric sensor control.

Working principle:
Lead ingot transmission mechanism includes intermittent transmission mechanism and stepping transmission mechanism. Intermittent transmission means separate part (commonly known as vice machine), while stepping transmission is located in the main frame and has two conveyors that connect each other with 90°angle. Intermittent transmission mechanism and main machine connect part transmission, and uses a height gap plus 45°of bevel to complete lead ingot flip. Each flip frequency is controlled by photoelectric sensor. Whether flip is correctly placed or not, will be checked by a set of photoelectric correlation detection switch. Lead ingot flips on the roller conveyor and runs into brush mechanism for its surface. After being cleaned, with stepping scraper conveyor, lead ingots goes into compaction and intensify mechanism that are made from 4 cylinders in order to locate lead ingot.

Slicing mechanism controls the hydraulic cylinder through the photoelectric switch and makes them move up and down to finish lead ingot section. Lead sheet falls into the roll extrusion and is compressed. Some concave holes are distributed on the surface of roll. At runtime the roll extrusion makes lead sheet into concave hole. Each hole has a sliding eccentric axis, which is used to complete the material return. Returned lead balls tumbles down into the lower slope balls of scraper conveyor. The key part of the equipment is extrusion, which uses a set of roller mold that is driven by hydraulic motor. At the operating station there is photoelectric switch for protection, when there is a hard squeeze, hydraulic motor automatic unloading or photoelectric detect hob rotational, equipment will stop running immediately, to prevent personnel injury and equipment damage.

Technical Parameter:
1. Voltage: 380V, three to four lines, 50 Hz.
2. Installed power: 28.8 kw/h.
3. The actual use of power: 15 kw/h or less
4. Single equipment set: use 1 standard lead ingot (45 kg per ingot), granulation meets normal production requirements for one 24T ball mill machine or two 14T ball mill machines
5. Granulation size: 25 * 25 * 17 mm to 20 mm
6. Balls weight: 75 ~ 100 g + 15 g
7. Production: 1.8 T/H ~ 2 T/H
8. Applicable air pressure: not less than 0.4-0.7 Mpa
9. Suitable water pressure: 0.2 Mpa
10. Water temperature: 10 ºC to 25 ºC
11. Granulation equipment export height: 350 m
12. Hydraulic oil for Equipment> Great Wall brand anti-wear hydraulic oil L - HM46
13. Equipment specification:
The main machine: 3028mm×1040mm×2100mm.
Vice machine: 2200mm×760mm×1450mm
Lead balls of scraper conveyor: 1450mm×350mm×1250mm.
14. Weight of the whole machine: about 4 T

Main Configuration
No. Item Model Amount Unit
1 Slider HD/HK-000 1 pc
2 Hob HD/GD287 2 pc
3 Ejector Axis HD/HZ73 252 pc
4 Roller gear HD/CL300 2 pc
5 Cutter HD/QD159-000 1 pc
6 Slide rail HGH35CA-1-320 2 pc
7 Cleaning brush HD/MS160 2 pc
8 Clamping Cylinder SDA63X30-B-HF418A 2 pc
9 Compress cylinder SC80X75-HF417A 1 pc
10 Spillover valve DB10-1-50B/100 1 pc
11 Spillover valve DB10-1-50B/200 1 pc
12 Electromagnetic directional valve 4WE10H31B/CG24N9Z5L 1 pc
13 Electromagnetic directional valve 4WE10T31B/CG24N9Z5L 1 pc
14 Wheel pump CBQ-G540-AFP 2 pc
15 Hydraulic motor IY4-3000I6D12011 1 pc
16 Flower key chain axis CD004734-101 1 pc
17 Valve block 120*115-180 1 pc
18 Condenser GLC2-3 1 pc
19 Hydro cylinder HD/YG100-000 1 pc
20 Stepping reducer HF120-25 1 pc
21 Cycloid reducer 0.75KW 1 pc
22 Brush Motor 0.25KW 1 pc
23 Vertical motor 15KW 1 pc
24 Vertical motor 11KW 1 pc
25 Stepping motor 48v 1 pc
26 Mitsubushi PLC FX1N-40MT-001 1 pc
 

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Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.

Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   
 

     


Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type


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Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type
Team Style

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Cutting Lead Ingot for Battery Oxide Making Cold Cutting Type

 


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Company Profile 

Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.

Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.

Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.

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