• Custom Made Hydraulic Press for Heat Exchanger Industry
  • Custom Made Hydraulic Press for Heat Exchanger Industry
  • Custom Made Hydraulic Press for Heat Exchanger Industry
  • Custom Made Hydraulic Press for Heat Exchanger Industry
  • Custom Made Hydraulic Press for Heat Exchanger Industry
  • Custom Made Hydraulic Press for Heat Exchanger Industry

Custom Made Hydraulic Press for Heat Exchanger Industry

Warranty: 12 Months
Feature: Automation, High Efficiency, Precision
Customized: Customized
Condition: New
OEM: Customer Made Is Available
Lead Time: 6months to 1 Year
Customization:
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Manufacturer/Factory & Trading Company

Basic Info.

Model NO.
DG500
Frame
Wire Wound Frame
Plate Pressing Speed
1 to 1.5 mm/S
Type
C Type Hydraulic Press
Certification
ISO9001
Transport Package
Standard Packing
Specification
ISO14001, SGS, CE
Trademark
Diguang
Origin
Tianjin
HS Code
84629190
Production Capacity
50 Set Per Year

Product Description




Shanghai Empire Mechanical Engineering Co., Ltd. - Hydraulic Press for Forming PHE Plate


Company Profile


Shanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.


Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. We strive to provide our customers with perfect equipment that meets their specific needs.


Our range of hydraulic presses includes different tonnage options, such as 2000ton, 2200ton, 3000ton, 3500ton, 4000ton, 5000ton, 6000ton, 7500ton, 12000ton, 15000ton, and 20000ton. This ensures that we can cater to the requirements of the plate heat exchanger industry on a global scale.


With a large customer base in both the domestic and international markets, we have established ourselves as a competitive and reliable supplier. Choose Shanghai Empire Mechanical Engineering Co., Ltd. for all your hydraulic press needs.



Custom Made Hydraulic Press for Heat Exchanger Industry


Product Description


Shanghai Empire Mechanical Engineering Co., Ltd.


Hydraulic Press for Plates


Daily production capacity: 2200 tons


Heat transfer area: less than 0.2 M2


Examples of compatible plate models: M3, M6, P26, V4, VU8, V8, V13, M10M, TS6M


Hydraulic Press for Pressing Plates


Daily production capacity: 6000 tons


Heat transfer area: less than 0.8 M2


Examples of compatible plate models: M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20


Hydraulic Press for Pressing Plates (Bigger Plates)


Daily production capacity: 20000 tons


Compatible with bigger plates up to 500mm connection


Number of plates produced: 1000 pcs


Product Drawing Sample



Custom Made Hydraulic Press for Heat Exchanger Industry


Product Description



Product Features



1. Attractive and Outstanding Appearance


Our hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., features an attractive and compact structure based on humanized principles.



2. Wire Wound Frame


The pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire used in the frame is durable and can be used for long-term purposes.



3. Durable Main Cylinder


a) The cylinder of our hydraulic press is designed with scientific and rational wall thickness based on finite element design calculations. The wire wound construction allows for resilient deformation within a tiny range at rated pressure, ensuring the major seal works without gaps.


b) The hydraulic press uses a bronze guide seal instead of a plastic nylon guide seal, resulting in a smooth inner wall of the cylinder. This prolongs the life of the main cylinder and the main seal simultaneously.



4. High Strength and Rigid Oriented System


The oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded. This ensures a well-distributed oriented gap and smooth operation of the oriented worktable with high precision. The worktable remains parallel, resulting in even corrugation depth and compliance with high international standards.



5. Patented Direct Oil Charging Structure


The oil charging path of our hydraulic press features a simple structure, small resistance, and excellent oil charging performance. This improves energy efficiency and operation speed, ultimately increasing production efficiency for users.



6. Patent Pending Epitaxial Oil Charging Valve


Our hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency compared to other products.



7. Outstanding Pressing Capability


The wire wound frame of our hydraulic press ensures each wire bears equal stretch force throughout the plate pressing process. This allows our hydraulic press to achieve plate pressing with lower pressure (10% to 15% less) compared to other competitors. It is also capable of forming larger plates using the same pressure as others, resulting in less pressure loss.



8. Rapid Pressing with Reasonable Speed Forming


Unlike traditional machines with direct pressing speeds of 0.2 to 0.5 mm/s, our hydraulic press for PHE makes a breakthrough. It achieves an initial plate pressing speed of 1 to 1.5 mm/s, followed by a reasonable forming speed. This innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.



9. Patented Movable Worktable


Our latest hydraulic press is equipped with a specially designed movable worktable that can move in and out automatically without any auxiliary devices. This worktable maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.



10. Patent Pending Three-stage Combination Pressure Relief System


Our hydraulic press features a patent pending three-stage combination pressure relief system, ensuring safe and efficient operation.




Model Nominal Force 
(MN)
Minimum Shut Height (mm) Stroke of Sliding Block (mm) Working Table Dimension (mm) Empty Down Speed (mm/s) Working Speed (mm/s) Return Speed (mm/s) Motor Power (KW)
DG20 20 300 180 1250×800 70 0.35-1.5 70 15
DG22 22 300 180 1250×800 70 0.35-1.5 70 15
DG35 35 320 150 1650×850 70 0.35-1.5 70 18.5
DG60DZ 60 300 250 2500×1250 70 0.35-1.5 70 45
DG60SZ 60 300 250 2500×1250 70 0.35-1.5 70 45
DG100 100 300 300 2500×1250 70 0.35-1.5 70 37.5-55
DG120 120 300 300 2600×1600 70 0.35-1.5 70 45-55
DG200 200 300 300 3400×1700 70 0.35-1.5 70 75-90
DG400 400 400 300 5000×2300 70 0.35-1.5 70 110-150
Remarks 
1. Model DG60DZ features single-frame vertical feeding. 
2. Model DG60SZ performs with double-frame vertical feeding. 
3. Technical configurations can be designed according to customers' requirements.



Empire Mechanical Engineering Co. Ltd - Plate Heat Exchanger


Empire Mechanical Engineering Co. Ltd - Plate Heat Exchanger


Empire Mechanical Engineering Co. Ltd, a leading Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, is renowned for its exceptional reputation in the industry. With a strong focus on research and development, design, production, and sales, Empire has continuously improved its core manufacturing capabilities.


In June 2015, Empire achieved a significant milestone by successfully designing and producing the largest hydraulic press in China - a 40,000-ton hydraulic press. This groundbreaking achievement reaffirmed Empire's position as an industry leader. The 40,000-ton hydraulic press offers several advantages over lower tonnage presses, including:



  • The ability to mold larger plates, with a maximum size of 4.0, meeting the requirements of high-tech industries such as nuclear power.

  • Enhanced efficiency, saving one-third of the time compared to a 20,000-ton press when pressing a plate. Additionally, the 40,000-ton press allows for simultaneous pressing of multiple plates within the worktable's limits, significantly improving overall efficiency.

  • Quick and easy mold replacement, thanks to the unique design of the 40,000-ton press. A single person can replace the mold within 20 minutes, solving the challenge of mold changes and further enhancing process efficiency.


Looking ahead, Empire Mechanical Engineering Co. Ltd remains committed to increasing investments in research and development and equipment, further improving its core manufacturing capabilities. By embracing automated production and intelligence, Empire aims to lead the heat exchanger industry towards the industrial 4.0 revolution in China.



Custom Made Hydraulic Press for Heat Exchanger IndustryCustom Made Hydraulic Press for Heat Exchanger Industry

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Diamond Member Since 2015

Suppliers with verified business licenses

Manufacturer/Factory & Trading Company
Management System Certification
ISO9001:2008, ISO14001:2004