Basic Info.
Application
Machinery, Agricultural Machinery
Hardness
Hardened Tooth Surface
Gear Position
Internal Gear
Manufacturing Method
Cast Gear
Toothed Portion Shape
Spur Gear
Material
Steel, Cast Steel
Dimensions
Customer′s Drawings
Alloy
Ni, Mn, Crh, Mo, etc
Surface
Anti-Rust Oil & Polish & Shot
Coating
Painted with Oil/ as Order
Detection
100% Inspection
Product Name
Steel Spur Gear
Transport Package
Fiber Wooden Case
Specification
According to the customer′s drawing
Product Description
Specifications
- OEM service offered
- Superior quality at competitive price
-Customized
We can offer OEM Service for Gear Steel Castings, and those steel castings can be produced in the following conditions:
- Heat treatment: Normalized, Normalized and Tempered, Quenched and Tempered
- Machining: Rough machined, Semi-finished machined, Finished machined
- Non-Destructive Testing: Magnetic Particle Testing, Ultrasonic Testing, Penetrant Testing
- Material: Carbon Steel, Alloy Steel, meet ASTM, BS, DIN, NF, JIS, ISO standard
- Individual Weight: 500KG - 140MT
Technical parameters: The Process As Follow: ingot → heat → forging → heat treatment(normalizing+tempering) → inspection → rough machining → UT → 2nd heat treatment → finishing machining → inspection .
Quality Control: UT,MT,RT,PT,chemical composition test,mechanical property test,etc.
Heat Treatment: Normalize,Quenching,Tempering,Anealled.
Surface Treatment: painting,plating,polishing,black oxide,transparent anti-rust oil.
Inspection: Besides our in-house inspecion, you could also choose a third party inspection.
Standard: ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certificate: 1, Raw material certificate(material chemical compositon)
2, Heat treatment sheet report
3, Dimension inspection report
4, UT test report
Packing: Seaworthy plywood packaged on stell pallets or as customer's request
Delivery Date: Decided by the amount and dimensions of products. Usually we control the large diameter rings' delivery time within 5 weeks after we receive your formal order.
Competitive Advantage: Quality control and management to the whole produce process, including ingot smelting,forging, heat treatment, machining and strictly final inspection prior to delivery.
Specification | Machining Scope |
Size | OD Max 16m |
One Piece of Gear: OD Max 13m |
Assemble Gear: According to drawings |
Hobbing Modulus | 10-60 |
Milling Modulus | Up to 120 |
Spiral Modulus | 1-15 |
Accuracy Grade | Milling: 6 grade |
Hobbing: 8 grade |
Material | Alloy steel: 42CrMo4, 34CrNiMo6 etc. |
Carbon steel: C45E, 1030 |
Carburizing steel |
Quenched and tempered steel |
Heat treatment | Quenching&Tempering, Surface Quenching |
Teeth Profile | Spur, Helical, Herringbone, Crown, Spiral, Worm and shaft |
Material: Our castings using Electric Arc or Induction Furnace sand Vacuum Degassing (if required) are manufactured to ASTM, AISI, DIN, JIS, SAE or proprietary standards
Quality Control: UT,MT,RT,PT,chemical composition test,mechanical property test,etc.
Heat Treatment: Normalize,Quenching,Tempering,Anealled.
Surface Treatment: painting,plating,polishing,black oxide,transparent anti-rust oil.
Inspection: Besides our in-house inspecion, you could also choose a third party inspection.
Standard: ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certificate: 1, Raw material certificate(material chemical compositon)
2, Heat treatment sheet report
3, Dimension inspection report
4, UT test report
Packing: Seaworthy plywood packaged on stell pallets or as customer's request
Delivery Date: Decided by the amount and dimensions of products. Usually we control the large diameter rings' delivery time within 5 weeks after we receive your formal order.
Product name | OEM Sand Casting |
Technology | Clay (green) sand casting, Resin sand casting, Iron based coated sand casting |
Applicable material | Cast steel : carbon cast steel, alloy cast steel, stainless steel etc. Cast iron : gray cast iron , ductile (nodular) cast iron, malleable cast iron etc. Aluminum, bronze etc. |
Material standard | GB, ANSI, BS, DIN, JIS,ASTM,ASME,AISI |
Unit weight | 0.5kg -240tons as per customer design drawing |
MOQ | 100kg |
Main industries our products in | Oil&gas, agricultural (farm machine), forklift, pipefitting, mining, power, machinery industries, etc. |
Packing | Standard export package |
Delivery time | 30-60 days after receive order deposit generally |
Typical products we manufactured & exported | Metal core used for rubber tracks of agriculture tractor, insert blocks, gearbox house&lid used for oil drilling equipment, valve parts, pump parts and pedals, pillow blocks(bearing housing),flight drive plates, plough frames, power clamp cover, power clamp frame, heavy duty wheels etc. |
More casting service we can do | Investment casting, die casting, gravity casting, centrifugal casting ESR casting etc. |
Other manufacture service we can do | forging (free forging, die forging ), stamping, machining, welding fabrication, hydro-forming etc. |
New Densen's business type | Not only trading company , but have our own foundry (20years), forging factory (7 years) and machining factory (4 years) |
New Densen's value | - Supply one-stop sourcing, inspection and technical support
- Help customers to get high cost performance products locally
- Worked with institutes, help factories to maintain stable quality
- Good understanding on overseas standards, strong and responsible
QC system, help factories and customers to avoid of non- conformance products |
Customers our products exported to | 70% in Europe and America; 25% in Japan; 5% in other areas. For example: CAD in Italy, BS in Japan, GE in Germany, BT in Canada, FT in USA, and many other companies in USA, UK, Canada, Germany, Israel etc. |
achining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Involute Gear Introduct
1.Gear suitable for many sorts of transmission system, widely used in mining industry, spare parts for ball mill, crusher, mine hoister, electric mining shovel, stacker-reclaimer, scraper conveyor and mining excavator.
2.Material and precision can be as requirements. We can design as per working conditions and produce according to customer drawings.
3.We have complete gear machining equipments: gear hobbing machine, shaving machine, gear shaper, gear grinding machine, and our own heat treatment center. all of the production procedure are strictly controlled by ourselves, no cooperation procession, so we can sure the final products to meet your requirements.
4.Each processing, strictly quality control
5.Certificate: ISO9001
Forging Involute Gear SpecificationSpecification | Machining Scope |
Size | OD Max 16m |
One Piece of Gear: OD Max 13m |
Assemble Gear: According to drawings |
Hobbing Modulus | 10-60 |
Milling Modulus | Up to 120 |
Spiral Modulus | 1-15 |
Accuracy Grade | Milling: 6 grade |
Hobbing: 8 grade |
Material | Alloy steel: 42CrMo4, 34CrNiMo6 etc. |
Carbon steel: C45E, 1030 |
Carburizing steel |
Quenched and tempered steel |
Heat treatment | Quenching&Tempering, Surface Quenching |
Teeth Profile | Spur, Helical, Herringbone, Crown, Spiral, Worm and shaft |
Material available | Stainless steel, aluminum, copper, alloy steel, PTFE, PEEK, nylon, etc. |
Surface treatment | Anodizing, Sandblasting, Heat treatment, Polishing, Powdering, PVD coating, electroplating, silkscreen etc. |
Tolerance | 0.02-0.05mm |
Quality control | 100% inspection before shipment |
Packaging | Polybag + carton box + pallet, or as per customers' requirement |
Delivery | 2-20 days,according to quantity |
Drawing | Provide by customer, or design according as the sample |
Drwing format | Pro/E, AutoCAD, SOLIDWORK, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc. |
Service | OEM/ODM |
| | | | |
our serviceOur Services | CNC Milling, CNC Turning, WEDM Cutting, Gears, 3D Printing, Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser Cutting, Stamping Parts, Bending Parts, Gravity Casting, Die Casting |
Material | Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc. |
Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc. |
Surface treatment | Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. |
Heat treatment | Annealing, Normalizing , Nitriding, Tempering , Carbonitriding |
File Formats | IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT |
High Quality OEM Customized Non Standard Steel Splined Spur Gear
Surface: as your requirement
Material: steel / aluminum / brass / iron / zinc / alloy
Any other material and dimension depends on customers' demand.
Usage: machinery / furniture / toy / woodboard / wall
Manufacturing process: casting parts
Euipment: casting machine
Testing equipment: projector
Tolerance:+/-0.05MM
We are willing to provide with sample for quality and function testing.
We are ISO 9001: 2008 certified firm.
Industry Focus | Appliance/ Automotive/ Agricultural Electronics/ Industrial/ Marine Mining/ Hydraulics/ Valves Oil and Gas/ Electrical/ Construction |
Intended Application | Shafts Valve Components Automatic Door Components Cable/ Electronic Connector Fire Suppression System Components Fittings/ Fasteners Gears/ Hardware Roller Bearings |
Lead Times Available | Max: 2 Weeks (On Initial Order) Rush Services Available |
Industry Standards | ISO 9001:2008 PPAP RoHS Compliant |
Additional Capabilities | CAD Design Services CAM Programming Services Coordinate Measuring Machines (CMM) Reverse Engineering |
Equipment List | From simple 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we are equipped with a full line of CNC equipment from the following manufactures: molding machines/ stamping machines automatic lathe machines/ spring machines. |
Automation Capabilities | Continuous Machining |
Material (Metals) | Alloy Steels/ Aluminum/ Brass/ Bronze Alloys Carbon Steel/ Copper/ Stainless Steel/ Tool Steel Cold Rolled Steel/ Bearing Steel |
Material (Plastic Polymers) | ABS/ Delrin/ Nylon/ PVC |
Processes (Special Capabilities) | Broaching/ Hobbing/ Slotting |
Tolerance | ±0.0002 in ±0.0051 mm |
Company introduction
Luoyang Evon Engineering CO.,LTD is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts. EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and industry machines or equipment and other large rotary devices.
The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it a principle to establish a lasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.
Aiming for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.
The company name: LUOYANG Evon Engineering Co.,ltd
Address: No 3 Lianmeng Road, Jianxi Area, Luoyang City, Henan Province, China
Tel: 0086-379-64516701
Fax; 0086-379-64516702
Website: lyevon.en.made-in-china.com
Address:
4-1505 Room, No. 3 Lianmeng Rd, Jianxi, Luoyang, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service, Textile, Tools & Hardware, Transportation
Management System Certification:
ISO 9001
Company Introduction:
Luoyang Evon Engineering Co., Ltd is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts.
EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and industry machines or equipment and other large rotary devices.
The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it a principle to establish a lasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.
Aiming for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.