Basic Info.
Automatic Grade
Automatic
Customized
Non-Customized
Specification
316L stainless steel
Product Description
WE HAVE TOTAL DYEING & WASHING SOLUTIONS FOR YOU!EAGER TO WORK WITH YOU AS A TEAM!
Automatic Ultra-low Liquor Ratio Ecological Knit Dyeing MachineHigh-temperature high pressure Ultra-low Liquor Ratio Ecological Dyeing Machines possess the innovative ultra-low liquor ratio dyeing technology, the minimum can be 1: 1.7 (excluding water absorption). As well as reducing energy consumption, the fully-automatic intelligence can more precisely control the dyeing process, therefore greatly improving the dyeing reproducibility and lowing the production costs.
Features• Equipped with precise intelligent systems to calculate water and water absorption rate;
• Equipped with distinctive dye liquor even distribution systems;
• Equipped with horizontal circulation system of dye liquor in the main dye vat, better dilute and homogenize dye liquor in the vat;
• Specially designed built-in bypass-flow system, which enables continuous position changes of the fabric in the course of running, thus reducing the chance of fabric creasing and making the fabric stacked orderly in the fabric chamber;
• Innovative servo self-adjusting dyeing nozzle; the server computer automatically adjusts the gap of the jet (2mm-8mm) according fabrics of different weight, convenient to reach the appropriate nozzle pressure, effectively improving the spraying quality to fabric surface, while avoiding easy clogging as that of those outdated fixed nozzles;
• Equipped with automatic fuzz removing device, no need to clean the filter, which ensures constant flow of dye liquor through the filter;
• First dye barrel: with curved and fast feeding capabilities, can rapidly inject to the inlet of the horizontal circulation system, fully diluted in the vat, with overflow salt adding function;
• Preparatory vat: ( may be a second vat, supporting dye central falling, for stand-by hot water, stand-by dye liquor, with standby washing water quantification, etc.), equipped with heating system, feeding system, circulation system, water inflow, vat dye liquor incoming control and interconnection of the main vat and dye barrel, etc.;
• Equipped with Turkey fabric end detection devices; computerized lap time setting can automatically trace the running speed of the fabric. Synchronization of lap time of each tube ensures no speed difference among them.
• Equipped with Germany SEDO5500 computer, able to precisely control each step of dyeing for optimum dyeing reproducibility. Support remote control, central falling, multi machine connection, intelligent cleaning, pH online testing, salinity online testing, system upgrades and updates
• Dual water inlet and dual water outlet as standard configuration; equipped with dynamic fast drainage system, efficiently saving time for water circulation;
• The newly designed vertical main pump (with 6-pole low-speed low-power motor) and compact pipelines further reduce the liquor ratio, and reduce the rotation speed to extend the mechanical seal life;
• Built-in automatic cleaning system;
• Low vat body, no worktable design, more convenient operation;
• Dye vat bottom with Teflon.
Optional Configuration A. Online System 1. Corresponding piping and valves;2. Corresponding control software B. Intelligent cleaning system 1.Corresponding turbidity detection control; 2.Corresponding control software C. pH value online testing system 1.Corresponding pH value testing control; 2. Corresponding control software D.Salinity online testing system 1.Corresponding salinity testing control; 2. Corresponding control softwareTechnical ParametersModel | BSN-OE-4P |
Design Capacity (kg) | 500 |
Maximum Operating Temperature | 140ºC |
Maximum Operating Pressure | 0.35MPa |
Heating Rate Steam Pressure 0.7MPa | 3ºC/min |
Cooling Rate Cold Water Temperature and 25ºC | 2.5ºC/min |
Heat Exchanger Area (m2) | 17 |
Pump Flow (t/h) | 320 |
Pump Lift (m) | 16 |
Main Pump Power (kw) | 18.5 |
Fabric Tube Specification (mm) | 168 |
Nozzle Specification (mm) | 140 |
Component Brand - 316L stainless steel main vat;
- 316L stainless steel fabric chamber board;
- Germany SEDOMAT-5500 computer, supporting remote system maintenance, system upgrades. Support customer options: central falling, pH value online testing, salinity online testing, turbidity online testing and intelligent cleaning and so on.
- Programmable Germany controller SEDOMAT;
- Finland VACON inverter;
- Germany IFM water sensors;
- Shanghai Stewart heating and cooling stainless steel pneumatic diaphragm, with PID temperature control;
- Dual water inlet, with Zhejiang Ennis stainless steel pneumatic valve, U.S. Bray actuators;
- UK Spiraxsarco energy-saving floating steam trap;
- Taiwan AIRTAC electromagnetic valve;
- Turkey fabric end detection device;
- Main electric components are from Schneider and Omron;
- Germany FAG bearing for the fabric-lifting wheels, Germany Simrit oil seal;
- UK Johncrane mechanical seals for the fabric-lifting wheels.
Address:
Enterpreneurship Center, Dashi, Panyu, Guangzhou, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Apparel & Accessories, Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery, Service, Textile
Management System Certification:
QC 080000
Company Introduction:
Guangzhou Lejin International Ltd. Is a leading comprehensive enterprise specializing in providing total washing and dyeing solutions to domestic and foreign customers. We focus on designing, R&D, manufacturing and selling of various washing machines and dyeing machines. We provide full set of washing machines from washer and tumble dryer to laser machines and ozone machine. We also supply world-class knit fabric dyeing machines. Besides, we have developed all kinds of chemicals and auxiliaries to solve the problems in denim garment washing such as yellowing, shrinkage of Lycra, poor rubbing fastness, etc. As well as a series of new environment-friendly chemicals to replace common ones to improve effects, lower costs and raise productivity. Meanwhile, we can give our customers printing, dyeing and washing technical guidance.
We attach No. 1 importance to the quality of our products and service, help our customers to grow and solve the problems, thus delivering maximum value to our customers. We have strong confidence to work with you and become your trustful partners.
We warmly welcome customers to contact us and visit our factory and we believe you will benefit much from our cooperation!