| Production Scope: | Parts Production Line |
|---|---|
| Automation: | Automation |
| After-sales Service: | Free Consults for Whole Life |
| Transmission Type: | Flexible |
| Automatic Production Line: | Assembly |
| Certification: | ISO, CE, SGS, TUV |
| Customization: |
|---|
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| Item | Acceptance process technical parameters |
Lamination Time per Unit |
≤1.0-1.2S/pcs , for single workstation (According to the efficiency of the lamination process, not according to the total productivity efficiency of the whole day) |
Single Cell Auxiliary Time |
≤15S (big finger from lamination table to recover lamination time) |
Pole Piece and Diaphragm Adjacent Accuracy |
Center deviation ±0.3mm. |
Diaphragm End Face Alignment Accuracy |
±0.3mm (head-to-tail alignment ±0.5mm); |
Adjacent Pole Piece Alignment accuracy |
±0.3mm |
Pole Piece Overall Alignment accuracy |
±0.5mm |
Lamination Layer # |
can be set within the thickness adaptation range |
Material Feeding |
The cell is automatically placed in a fixed position |
Utilization Rate |
The 24-hour equipment failure rate is less than 2% (failures caused by equipment only) |
| Qualified Rate (except for bad incoming materials) |
Over 99.2% (except for bad incoming materials) |
Function Introduction:
| NO. | Part Name | Quantity/Set |
Description |
| 1 | Positive and negative plate clips |
4 | Special plug-in magazine; Two sets of positive and negative poles each (prepare two sets), adjustable within the compatible range. |
| 2 | Pole Piece Feeding Auxiliary Mechanism |
2 | Ionic blower, brush, dithering mechanism anti-multi - piece, vacuum device. |
| 3 | Pole Piece Feeding Jacking Mechanism |
2 | Push rod manipulator up and down, optical fiber height limit Automatic stop alarm when the pole piece is used up |
| 4 | Diaphragm Tension Mechanism |
1 | The whole line motor controls the diaphragm and laminating platform to move left and right to form electronic CAM mechanism unwinding. |
| 5 | Diaphragm Correction System |
1 | Using purchased standard rectifying device to control diaphragm unwinding, ensure diaphragm stacking precision neat. |
| 6 | CCD CCD Visual Correction Secondary Positioning Mechanism |
2 | CCD visual photography was used to correct the secondary positioning CCD can detect pole piece incomplete, dimension, dimension coordinate positioning correction function. |
| 7 | Excess-chip Inspection |
2 | Anti-single and double ultrasonic detection, prevent the absorption of multiple pieces stacked into the cell. |
| 8 | Lamination Manipulator |
2 | Double actuator linear motor is used to drive the manipulator to grasp and put the pole piece reliably. |
| 9 | Feeding Sucker Mechanism |
4 | Plastic buffer rod vacuum suction nozzle + suction plate (two sets for each) |
| 10 | Lamination Table |
1 | The motor drives the laminating platform up and down, and the high power servo motor drives the laminating platform back and forth. |
| 11 | Robotic Gripping Module |
1 | Manipulator automatically realizes the transfer of the cell |
| 12 | Diaphragm Cut-off Mechanism |
1 | 1 set of hot knife mechanism |
| 13 | Automatic Unloading |
1 | The battery cell automatically drops into a fixed position |
| 14 | Electrical operating system |
1 | Touch screen operation, with emergency stop, reset, power switch and other buttons |
| 15 | Control System |
1 | Electric appliances and gas channels are installed inside the equipment to save space and facilitate maintenance |
| 16 | Frame |
1 | Square support, color: international standard warm ash 1C/ customer provided color plate |
| 17 | Dust cover |
1 | Aluminum alloy plexiglass cover 1 set, with interlock switch, emergency switch |
| 18 | Dust Collection Mechanism |
1 | Blower vacuuming; Reservation, material box vacuuming system |
| 19 | Vacuum System |
1 | Built-in vacuum generator |
| 20 | Battery Cells Fixture |
1 | Standard with 1 set of fixture, according to the requirements of the customer |
| 21 | Tab Detect |
2 | CCD photography is used to detect the presence of pole lug, warping, folding Angle and other bad incoming materials |
| 22 | Pressure Detector |
1 | Equipment system pressure additional pressure monitoring, set the lowest pressure alarm |
| 23 | Diaphragm electrostatic discharge (ESD) treatment |
2 | Eliminate static electricity on diaphragm surface |
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