PRODUCT INSTRUCTION
PET Bottle Water Filling Line
This machine is mainly used for the filling of purified water and mineral water. This machine will be the bottle, filling, sealing three functions in one body, the whole process of automation, suitable for polyester bottle, plastic bottle filling. The filling method adopts the new type of micro-pressure filling, which makes the filling speed fast and stable. Compared with the machine of the same specification, the machine has higher output and greater benefit. The machine adopts excellent Mitsubishi programmable controller (PLC) to control the automatic operation of the machine, the bottle into the bottle using new air duct, fast speed, no bottle damage. The bottle transfer between each mechanism of the machine adopts the method of clamping bottleneck, only need to change the change of the bottle shape, strong adaptability. Photoelectric detection of the running status of each component, a high degree of automation, easy to operate. It is the ideal equipment for beverage manufacturers.
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Model
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CGF8-8-3
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CGF14-12-5
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CGF18-18-6
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CGF24-24-8
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CGF32-32-8
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Capacity(for 500ml)
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2000
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3000-4000
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4000-6000
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8000-10000
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10000-12000
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Suitable bottle shapes
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PET circular or square
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Bottle diameter(mm)
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Dia50-Dia115mm
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Bottle height (mm)
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160-320mm
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Compressor air
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0.3-0.7Mpa
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Washing meidium
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Aseptic water
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Rinsing pressure
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>0.06Mpa <0.2Mpa
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Application
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pure water, mineral water, spring water
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Total power (KW)
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4.4kw
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4.4kw
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4.4kw
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5.2kw
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6.2kw
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Overall dimensions
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2.3*1.9m
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2.5*1.9m
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2.8*2.15m
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3.1*2.5m
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3.8*2.8m
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Height
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2.3m
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2.5m
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2.5m
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2.5m
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2.5m
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Weight(kg)
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2500kg
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3200kg
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4000kg
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4500kg
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6500kg
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DETAILS
1.Water Treatment
/Raw water tank + Raw water pump
/ Silica sand filter + Active carbon filter + Sodium ion Exchanger + Precision filter + Security filter
/ Reverse Osmosis (one level)
/UV sterilizer
/ Finished water tank + Pure water pump
2. Bottle Blowing Machine
1 / Blower : Industry-leading blower performance with patented control and self-regulation systems for repeatable and
consistently high bottle quality
2 / Production flexibility: Up to 200 different equipment size configurations from one platform
3 / Top quality: Electrical stretching for bottle integrity, full material distribution control and performance
4 / Fast output: Boosted uptime and speed (up to 2,400 bottles/mould/hour)
5 / Efficient consumption: Up to 45 % less electricity and 35 % less compressed air
The complete set contains: Main automatic blowing machine high &low pressure compressor high pressure air storage tank air filters air cooling dryer water chiller Bottle mould follow the sample to design
3 Water Filling Machine [ Washing Filling Capping 3 in 1 type ]
/ All 304/316 stainless steel material, water spray style inject design, more save water consumption and more clean
/ Filling volume adjustable in fine rank, same filling liquid level .No bottle no filling,no bottle no capping
/ Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
/ Hygiene improvement through volume control and contactless filling
/ Automatic dummy bottles: Safer, easier cleaning procedures
/ Automatic bottle changeover improves uptime
Rinser
The rotary wheel is a fully SUS304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is
an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused
by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of
superior quality. Equipped with bottle jam protection device.
Filler
Rotary wheel fully made of stainless steel SUS 304. Gravity filling method. Filling valves are made of SUS316L. Filling valves are
reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of
cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is
driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of
bottle-neck
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our
capper features as follows:
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
4 Labeling & Packing Part
•Heat shrink sleeve labeling machine/OPP Hot melt labeling machine/PVC label stick labeling machine,with
various typs of label design,stably and rapidly.•PE film shrink wrapping machine/Half-tray shrink wrapping machine/Carton box packaging machine,fits customer different market demand.
5 PE film shrinking machine
The machine is developed especially for mineral water, beverage wine, beer, product and soon infusion medicine bottle combination packaging, with stable function, and the packed articles tight and orderly. It can be handled as a single pushing machine when high speed demanded.
COMPANY PROFILE
Qingzhou Chengde Packing Machinery CO., Ltd was founded in 1998, We are one of the early filling machinery manufacturing enterprises, covering an area of 6000 square meters, and has more than 30 employees. In order to better serve the intelligent packaging machinery of various industries at home and abroad, our employees are regularly trained and constantly improve their technical level. The workshop has newly invested CNC machine tools, large cutting machines, etc To expand production capacity and improve service capacity and service level.
Qingzhou Chengde Packing Machinery CO., Ltd is located in caterpillar Industrial Park. It is an enterprise specializing in the production, research and development, manufacturing, sales and service of automatic packaging machinery. Mainly engaged in a variety of filling machines, bottle washing machines, drying machines, sealing machines, labeling machines, inkjet machines, sealing machines and so on.
OUR ADVANTAGE
1. We have more than 10 years of experience in the design and development of liquid packaging machinery.
2. We have standardized workshop and we have numerous advanced CNC production equipment, which ensures our products are beautiful and precise
3. We have an engineer R&D team of more than 10 people, a professional sales team of more than 10 people and an after-sales team of more than 20 people, who can guarantee our machines high quality and reply our customer to solve problems within 12 hours.
4. We have passed international certificate.
5. We have established a set of efficient and rigorous manufacturing process and quality control system, cooperated with high-end digital machine tools introduced from advanced countries in the world, relying on ERP system, MES system and DNC system, from raw material preparation to precision parts. Processing, welding, sheet metal fabrication, equipment assembly and debugging are all under the control of professional technicians in ChengDe.
6. 95% of the production processes of parts manufacturing are completed in ChengDe, and there is no need for outsourcing processing. The manufacturing cycle has strong flexibility and can respond to customers' urgent needs at any time.
CERTIFICATE
We have passed :sealing machine CE certification, filling machine CE certification, ISO9001,SGS and other certification, to ensure the quality of products.
RELATED PRODUCTS
Services
During the production:
we will cooperate with buyer and update the manufacturing process and status to buyers, and we will invite
buyer come to test the machine when the goods finishes in our factory, if the buyer think it is ok, we will arrange shipping; or we can take the testing video and send to buyer, the purpose is that the buyer could inspect the machine.
The sample service:
1.We can send you the video of the running machine.
2.You are welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
3.If we get the permission of the customer who has brought the machines from us,we can tell you our customers' contact information,you can go to vist their factory.
Customized service
1.We can design the machines according your requirements(material,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
2. We can offer free technical support and consultation such as design your factory,draw the factory layout and so on.
Installation Service:
1.We will remarked well of the per connection part.And shoot the videos how to install and how to use,how to maintenance. The online video calling guildance is supported.
2.The job site installation is also supported.
PAKING &SHIPPING
1.Packing:
The finished well machines products immediately outside the anti-rust treatment, and the use of plastic packaging for further protection, delivery using thick wood, steel frame protection,and other diversified packaging conditions to ensure that products in the long sea is not affected.
2. Delivery time:
Even though our machines are customzied as bottles size and shape, our plant also will reserve some parts on warehouse,such as electronic parts,frame,pump,SUS materials etc to shorten the delivery time.
3.Shipping: The normally used is by sea. If you are urgent, we can ship by air or express. In short, we will choose an economic shipping way for you.
4. Port: Qingdao, Shanghai etc,if you have forwarder in China,we can transport the filling machine to him directly
FAQ
1. Why choose us?
1.1- We have over 30 years experience on machinery making .
1.2- Our factory is located in Guangzhou and another one is in Jiangsu province,more than 200 workers in our factory .
1.3- We sale good quality machines around the world with good service and got high reputation from our customer. Welcome to visit our factory!
2.Can you customize machine ?
As a professional machinery manufacturer for more than 30 years,we have skilled OEM technique.
3. What about after sale service?
Engineer will go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines.
When machine has problem, We will solve basic questions by telephone, email, whatsapp, wechat and video call.
Customers showing us the picture or video of the problem. If the problem can be easily solved , we will send you solution by video or pictures. If the problem out of your control, we will arrange engineer to your factory.
4.How about warranty and spare parts?
We provide 1 year warranty and enough spare parts for the machine,and most of the parts can be found in local market also,also you can buy from us if all the parts that over than 1 year warranty.
5. How can you control the quality and delivery?
All our machines will be tested before packaging. Teaching video and packing pictures will be sent to you for checking,we promise that our wooden packaging is strong enough and safety for long delivery .
6. What about the delivery time?
In stock machine:1-7days
Usually 7-60 Working days(depened on products).
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