Basic Info.
Model NO.
CGFD-G18-18-6 Filling Capping Machine
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Name
Glass Bottle Filling Capping Machine
Material
Ss304 /316L Food Grade
Controller
Siemensplc Touch Screen
Main Function
Rinsing Filling Capping
Cap Style
Metal Crown Cap
Suitable Bottle
Glass Bottle
Factory Location
2 Hours From Shanghai
Warranty
2 Year for Whole Machines
Trademark
RELIABLE FILLING CAPPING MACHINE
Transport Package
Standard Exported Wooden Packgae
Product Description
3 In 1 Type Glass Bottle Filling Crown Cap Capping Machine
Description 1. Using the flat conveyor sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France Schneider, OMRON and Germany's Siemens.
Technical Data
Item | CGFD- G16-12-6 | CGFD- G 18-18-6 | CGFD- G 24-24-8 | CGFD- G 32-32-10 |
Capacity | 3000bph(500ml) | 5000bph(500ml) | 7000bph(500ml) | 9000bph(500ml) |
Rising heads | 16 | 18 | 24 | 32 |
Filling heads | 12 | 18 | 24 | 2 |
Capping heads | 6 | 6 | 8 | 10 |
Bottle Diameter | Commonly 50-110mm (can adjustable) |
Bottle Height | Commonly 150-340mm(can adjustable) |
BOTTLE | Glass or Plastic bottle |
Rising pressure | 0.2-0.25Mpa |
Overall size | 2130*1700*2350 | 2450*1800*2350 | 2780*2200*2350 | 3600*2650*2350 |
Weight | 3.3t | 3.5t | 4.5t | 5.5t |
3 In 1 Type Glass Bottle Filling Crown Cap Capping Machine
Working principle
Bottle rinsing part
This part is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.
Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.
When the clamp rotate to star wheel with rotating table, bottle into the middle of clamp, open clamp cam close the clip claw and clip the bottleneck with the rotating clamp. When rotary tables to rotate, clamp pieces will rotate with over turn cam, guide cams rotates around over turn cam and flip the bottleneck to 180 degree till the bottle mouth is top downwards and directly face the spray nozzle, then the clean water in the spray nozzle sprays and wash the inside of the bottle, Drain, turn 180 degree downwards and then goes out from the star wheel.
Filling part
Beer filling machine is specially designed according to the beer feature, and the filling part is designed to be twice pre-evacuation.
The filling part is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, wine or carbonated drink tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.
a. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished.
b. Gas injection
Open the filling valve, a pathway is formed between the bottle and the gas channel. The gas filling into the bottle through this channel till gas pressure in wine tank equals to the beer tank pressure.
c. The second vacuumizing
After gas injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.
d. Wine or carbonated drink filling
Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance
e. Close valve
After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.
f. Air discharge
Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don't finish release until bottle separate from filling parts.
g. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in star wheel, open the gas filling valves and close it after reach the fixed time. So that the gas in bottle will blow the remaining liquid.
Capping part
The capping machine is made up of cap holder, capping slideway, capping upper part, capping lower part, elevating part and anti-circling column.
The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The screw or crown caps (one machine can only has one kind of capping part) are sending to the cap slideway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle. The capping nozzle is driven by power and move in circle. The capping nozzle would move upword and downward one time in each circle of the capping. The cam, set up in the upper fixed part of the capping machine, controls the upward and downward movement of the capping nozzle.
After the bottle is transmitted from the filling machine, the capping nozzles have been fed with a bottle cap. The capping nozzles moves downwards the bottle under the capping platform driven by cam guideway, then the bottle cap with the aid of the damping ring.
RELIABLE Service The sample service
1.we can send you the video of the running machine.
2.you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3.If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1.we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2.at the same time we will give you our professional suggestion .
After-sales service
1.we will provide the bill of load on time to make sure you can get the machine quickly
2.when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training .
3.we provide one year warranty with spare parts free.
ZHANGJIAGANG RELIABLE MACHINERY CO., LTD
Address:
No. 3 Lefu Road, Leyu Town, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
RELIABLE MACHINERY is a hi-tech machinery designing and manufacturing enterprise with 15 years of experience, and possesses numbers of proprietary technologies. Reliable specializes in all-in-one beverage production and packing complete lines, as well as various water filling machine. As one of the earliest companies engaged in manufacturing liquid filling and packing equipment in China, we have been committing to developing other varies outstanding devices as well.
RELIABLE MACHINERY is one of the top producers of quality liquid filling packing machines. Our products include: Liquid filling machines (water, fruit juice/tea, carbonated drink, oil, alcohol, plant protein drink, etc. ), Barreled filling line (3-5 gallon) Water treatment system machines, Labeling & Packing machines, semi-automatic /full automatic bottle blowing machines, and injection molding machines, etc.
RELIABLE MACHINERY also provides turn-key services for customers, from plant layout, equipment manufacturing, production line setup, to operators training. We will carry on trying our best to meet the demands of our customers continuously and seek for mutual development with our customers.
At Reliable Machinery, our service department is staffed with highly-trained service technicians capable of providing installation services on new machines as well as scheduled preventative maintenance on your existing machinery. No matter you′re looking for a single machine or a complete liquid packaging line, RELAIBLE MACHINERY′s experienced sales staff will work with you to find the right solution just for your liquid packaging project.