15000bph 1L High-Capacity Glass and Plastic Pet Bottle Olive Oil Rotary Filling Machine

XGFY series 4-in-1 filling machine equipped with rotary transmission, which consist of bottle infeed screw, gas rinser, weighing filler, screw capper , press capper, finished bottle discharge chain, sealed window, electrical control box, etc.
System composition: According the process requirement,the system is mainly divided into rinse the bottle(gas), filling and capping system, electrical control system, etc.

Products Description

Detailed Photos

   

Rinser
 

Weight filler

Aluminum cap screwing machine

Plastic press capping machine

Main Features

1.Empty bottle screw variabledistance transmission, which can be changed according to the requirement of customer.
2.Filling using dynamic weighing measurement,accurate filling weight, stable operation of Equipment.
3.Filling weight can be adjusted according to customer requirement.
4.Equipped with centralized refueling device, which can save refueling maintenance time.
5.The height of the rinser,filler,screw capperand press capper can be adjusted according to the customer's bottle shape with strong applicability. The adjustment power is domestic motor.
6.Capping head with pressure scale can be customized.
7.The capping machine puts the cap accuratelyand screws the cap stably. No bottle,no cap.
All stainless steel welded rack, which is covered with stainless steel mask.

Technical Parameters

Model	XGFY50-50-12-10
Station number	50 heads of rinsing, 50 heads of filling, 12 heads of aluminum screw cap,10 heads of plastic press cap.
Production capacity	15000BPH(1L)
Filling system	Weighing non-contact filling
Applicable bottle type	Diameter;φ50-φ120mm, Height;165-290mm
Gas consumption	About 1.3m³/min
Rated voltage	440V,60HZ,three-phase five-wire
Main motor power	About 11kW
Elevation(bottom of bottle to ground)	About 1150mm
Dimensions	About 6500×4300×3200mm (length×width×height)
Weight	About 15000Kg

Main Configuration

No.	Item	Configuration description
Bottle infeed screw
1.	Screw material	ultra-high molecular polyethylene
2.	Screw dive	gear drive with safety clutch Brand:Nangjing gongnuo
Transmission star wheel
1.	Bottle contact star wheel guide plate	ultra-high molecular polyethylene,height;About20mm
2.	Bottleboard	material 304, thickness≥6mm
Bottle rinser
1.	Rinse clamp	(1)The material is 304, and the bottle clamp is ultra-high molecular polyethylene (3)Plastic bearing brand: IGUS (4)Active bottle clamping, cam opening
2.	Rinsing medium	(1) Gas flush bottle (2) pneumatic dynamic and static seal (3) With gas filter, filter element brand:PALL Valve:Liyang Sifang or equivalent brand
3.	Other	(1) Rinse clamp mounting tray material:304 (2) With gas collection fan
Filler
1.	Liquid tank	(1) Material304,bottom plate≥16mm (2) With liquid level detection element, automatic control of material feeding
2.	Filling valve	(1) Valve opening executive motor:IGUS (2) Non-contact filling valve with tailing suction back (3) Material contact liquid material:304 (4)Valve:Liyang Sifang or equivalent brand
3.	Rotary pneumatic solenoid valve	Brand:FESTO or SMC
Aluminum cap screwing machine
1.	Screw cap head	(1) Capping head is aluminum, made in China (2) With thread knife and back sealing knife,Spring tension is adjustable (3)It cannot be sealed without a lid
2.	Cap scraper	(1) Installed above the filling capping wheel (2) Spring force hook cap with spring retaining section
3.	Integral component	(1) Screw cap with bottle bottom plate (2) Including inner guide rail
Plastic press capping machine
1.	Press cap head	(1) Screw cap head is visible on the outside and made of material 304 (2)With adjustable spring pressure and scale
2.	Shift cap tray	(1) Installed on the side of the capping machine (2) The cap is sent from the cap tray that will be placed when there is a bottle
3.	Integral component	(1) Screw cap with bottle bottom plate (2)Including inner guide rail
Cap supply system
1.	Aluminum cap supply system	(1) Waterfall lid lifter (2) Power for domestic motor,with UL certification (3) With reverse cap rejection,and low pressure ultraviolet sterilizer
2.	Plastic cap supply system	(1) Cap through the belt (2) Power for domestic motor,with UL certification (3) With cap sorting device, reverse cap rejection,and low pressure ultraviolet sterilizer
Window sealing rack
1.	Main rack	(1) Stainless steel 304 welded construction (2) Bottom plate22mm,covered with stainless steel 304 plate (3) Adjustable foundation bolt and base anchor,material:304
2.	Window sealing	(1) Closed,flushing area has a fan for air extraction,filling and Sealing area with positive pressure FFU. Brand:AAF
Other major configuration
1.	Main electric control cabinet	Material:304,drawing block
2.	Electric appliance configuration	(1) PLC:Siemens or equivalent brand (2) Converter:Danfoss (3) Sensor:SICK (4) Touch screen:Siemens or equivalent brand (5) Operation stand:Aluminium alloy,rotary lifting (6) Low-voltage electric:Schneider
3.	Other	(1) Plastic bearing brand;IGUS (2) The prime power motor is SEW (3) Wire color refer to NEC standard requirement or required by party A (4) Centralization lubrication:SKF

 

 

Please feel free to contact us if you're interested in our products!

Company Information:


Sunswell leads the market in the field of machinery with advanced technologies in terms of our beverage packaging.

We provide a wide range of beverage packaging products. Our machinery has the most comprehensive scope. We enjoy worldwide praise with 10 years of global marketing experience. We have a large number of customers worldwide and we have various end products.

Our product range covers all types of machinery for the packaging of liquid, including water, tea, juice, carbonated soft drink, energy drink, alcoholic drink, beer, edible oil, dairy products, etc.

We provide good quality and technology from raw material to bottled liquid. We are a good supplier, well known for developing innovative high-end products and new technologies.

Our company offers a complete portfolio of support and consulting services, from project engineering to customized solutions and after-sales services. We also provide production optimization, training and advisory services, even end product development. We are looking forward to establishing relationships with you in the near future.

Our Exhibition:


Why Choose Us:
 1)   Special designed secondary blowing system monitors in time pressure curve of bottle stretch process in each cavity to provide accurate and timely parameters for technical adjustment, which is more convenient for operators to adjust technical parameters.
 
2)   Adopt manipulator transfer technology that cam mechanism has precise control. Catch and send preforms at high speed and the quality is reliable. Taking preform, sending preform, taking bottle and sending bottle match action of opening and closing mould to ensure that the movement process is exact and high efficient. Taking preform, sending preform, taking bottle and ranking bottle are finished automatically by manipulator, avoiding middle pollution.

3)   The cam mechanism controls exactly opening and closing of mould frame. Special mould locking and pressurizing system and simple and firm mould frame structure can control independently the blowing parameters of each cavity. Good malfunction diagnosis function and special blowing structure ensure the sealing reliability under various pressure. The blowing pressure can be adjusted.

4)  Stretch rod control exactly preform's axial stretch. The first blow and second blow control preform's vertical stretch. By precise adjustment of the first and second blow, the ideal distribution of bottle wall thickness can be achieved.

5)  Break conventional design and adopt structure of coaxial rotary bushing with small cubage and light weight. Adopt two deep groove ball bearings to fix two ends to make outside sleeve and core axes concentric, to ensure that the rotary sealing ring is not easy to be damaged. At the same time, increase one water back channel to make the leakage water in Gore circle flows back along pipe, ensuring that the water distributor won't have leakage.

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FAQ:

Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai.  We are factory. Manufacturing mainly beverage filling and packaging machines. We offer turnkey solutions with more than 10 years experience.

Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.

Q3: What is your delivery time?
A3: Normally 30-60 working days depends on machines, water machines are faster, carbonated drink machines are slower.

Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.

Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.

Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.

Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.

Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.

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