Customized Alumina Ceramic Tile as Wear Resistant Liner in Mining Industries
Weldable alumina ceramic tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.
QMX's wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.
The ceramic pipe tiles,also cale taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.
Physical data:
Category |
HC90 |
HC92 |
HC95 |
HCT95 |
HC99 |
HC-ZTA |
ZrO2 |
Al2O3 |
≥90% |
≥92% |
≥95% |
≥ 95% |
≥ 99% |
≥75% |
/ |
ZrO2 |
/ |
/ |
/ |
/ |
/ |
≥21% |
≥95% |
Density |
>3.50g/ cm3 |
>3.60g/cm3 |
>3.65g/cm3 |
>3.70g/cm3 |
>3.83g/cm3 |
>4.10g/cm3 |
>5.90g/cm3 |
HV 20 |
≥900 |
≥950 |
≥1000 |
≥1100 |
≥1200 |
≥1350 |
≥1100 |
Rock Hardness HRA |
≥80 |
≥82 |
≥85 |
≥88 |
≥90 |
≥90 |
≥88 |
Bending Strength MPa |
≥180 |
≥220 |
≥250 |
≥300 |
≥330 |
≥400 |
≥800 |
Compression strength MPa |
≥970 |
≥1050 |
≥1300 |
≥1600 |
≥1800 |
≥2000 |
/ |
Fracture Toughness KIc MPam 1/2 |
≥3.5 |
≥3.7 |
≥3.8 |
≥4.0 |
≥4.2 |
≥4.5 |
≥7.0 |
Wear Volume |
≤0.28 cm3 |
≤0.25cm3 |
≤0.20cm3 |
≤0.15cm3 |
≤0.10 cm3 |
≤0.05cm3 |
≤0.02cm3 |
|
Advantages
1. alumina mill linings (alumina bricks and tiles) are the perfect solution for protecting grinding ball mills from wear, as they allow for a constant use over an extended period of time without any routine maintenance.
2. High strength, high density, high abrasion, entire specification, strong practicability. 3. It can be used for ball mill, mixing mill, vibration mill, sand mill, etc.
Commen Size
Part of Ceramic Weldable Tiles is as following. |
100*50*10 |
100*100*10 |
100*100*30 |
150*100*30 |
120*80*10 |
150*50*12 |
100*100*25 |
100*100*20 |
120*80*20 |
150*50*20 |
150*50*12 |
150*100*25 |
Different size and thickness can be customised.
Application
Ceramic complex pipeline of glass fiber reinforced plastics,
Alumina ceramic liner for cement cyclone,
Metal complex pipeline and elbow,
Abrasive liner for down spouting,
Abrasive liner for pipeline,
Preheater bracket,
Abrasive wheel of powder.
Commen Size