Waste Plastic PET/PP/HDPE/LDPE/LLDPE/ABS/PVC/ PE Film/Jumbo Woven Bags/Garbage Bottle Flake /Drum/Pallet/Lump/ Pipe/Crushing Crusher Recycling Machine
With the increasing consumption of plastic products, plastic waste is also increasing. At present our country waste plastics are mainly plastic film, woven fabrics, foaming plastic, plastic packaging boxes and containers, daily plastic products, plastic bags and agricultural film, etc. These products scraps become the one of the important sources of waste plastics. Due to the recycled plastic have lower price compared with those new materials, the market needs lower the price of recycled plastic granules. So that in some field of using recycled materials which can meet the requirements of the production, manufactures will choose the recycled plastic first.Plastic recycling process mainly consists of two parts: Washing and Re-pelletizing.
1.Recycling Washing Line
Film/Bag/Flakes Recycling Washing Line:
Film/Bag/Flakes washing line is widely used to treat PP/PE plastic waste mixed material into clean film flakes, which include waste PP woven bags, PP non-woven bags, LDPE film, plastic garbage, waste plastic mulch film. After films/bags/flakes cleaned, you can make them to be granules with next process which is called pelletizing line. This production line is high automatic operating and save labor cost and low after maintenance. With advanced international industry concepts and technologies to meet waste plastic recycling at home or abroad. This film/bag/flakes recycling washing line could be displayed "L" or "U" shape according clients' workshop.
Generally, for the complete film/bag/flakes recycling washing machine, we have several types for your choosing. The capacity we can supply 300kg/h, 500kg/h and 800kg/h, you can choose the suitable one what you really need.
PET Bottle Recycling Washing Line:According to the final usage of PET flakes, ACERETECH's PET recycling and washing system divides into 4 categories:
PET waste bottles recycling and washing system is a complete solution designed for the bottles, such as water bottles, cola bottles, etc. label-removing, crushing, washing, drying and packing; it is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.
- Bottle to bottle grade, PET bottles recycling and washing line
- Yarn/filament grade, PET bottles recycling and washing line
- PSF grade, PET bottles recycling and washing line
- Regular grade, such as strapping, brusher making, etc., PET bottles recycling and washing line
2.Plastic Re-pelletizing System
ACS-H series compacting & pelletizing system:
The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Advantages of ACS-H compacting and re-pelletizing system
-European design, raw water content can reach 7%, and the final pellet moisture content can be effectively controlled within 1%
-Motor drives of conveyer belt cooperate with Schneider inverter. Feeding speed of conveyor belt is fully automatic based on how full the compactors' room is.
- Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw.
-Double-zone vacuum degassing system makes volatiles such as low molecular and moisture remove efficiency;
-Melt filtering stage of the screen changer use JC Times; Non-stop screen changer is set up to expand the filtering area;
-The 100% contact between the blade and the pelletizing template can realizeby pneumatic system to make pellets more uniform;
-Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Main technical parameter:
|Machinery size||Data of compactor||Data of single screw extruder||Throughput rate(Kg/hr)|
|Efficiency volume(Liter)||Motor power(Kw)||Diameter of screw(mm)||L/D||Motor power(Kw)|
ACT series Recycling & Re-pelletizing system:
Twin screw extruder recycling & pelletizing system are applied to the waste materials, which needs high processing performance of melting, volatilization, filtering etc., mainly works for the job of PET scraps recycling and re-pelletizing.
To slow down IV value reducing during PET scraps recycling, not only impurities, such as PVC content,moisture,etc., but also precise recycling system and reliable equipment configurations are necessary to put in the solution.
Advantages of ACT recycling and re-pelletizing system
- Recycled material: Total impurity content ≤320PPM; Moisture content≤2%
- Production Capacity: 300-1000Kg/h ( But if lower than 500Kg/h, there will be no label remover machine, as the lowest capacity for label remover is 500Kg/h.).
- Note: We can design the machines exactly according to Customers' requirements. If want to know the details for this machine, just feel free to contact us, send us your inquiry.
ASE series Recycling & Re-pelletizing System:
The ASE series compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE system is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by ASE system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection, etc.
Advantages of ASE plasticizing and pelletizing system
1. Plasticizing and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.
3. Materials to be handled
Our recycling machine can handle most of waste plastic, such as BOPP film, foamed PS, Non-woven fabrics, PET fiber, Nylon fiber, raffia, woven bags, film, GPET film, shopping bags, air bubble film, filament, PET bottles, plastic regrinds etc..
4. About our service
a. Introduce products and applications detain
b. Recommend suitable solution
c. Provide with reference information
d. Offer lab for test
a. Provide with layout and engineering conditions
b. Inform the project processing status
c. Offer other documents
a. Provide with installation, commissioning and training
b. Register and record customer information
c. Offer spare parts
d. Provide with necessary technical support for new application
e. Visit customer regularly and correct information
5. Why choose us
a. Lower investment cost for a high quality and durable machine;
b. Low energy consumption with high production output;
c. Overseas installation and training are available;
d. Machine warranty with spares in stocking and in-time delivery;
e. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.