• Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
  • Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
  • Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
  • Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
  • Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
  • Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

After-sales Service: One year
Warranty: One year
Process: Mild Processing
Power Source: Electric
Certification: CE, ISO9001
Automatic Grade: Automatic
Customization:
Diamond Member Since 2012

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Overview

Basic Info.

Model NO.
5000L/D-500000L/D
Application
Milk, Yogurt, Milk Powder, Cheese
Customized
Customized
Material
SUS304/316L
Control Type
Automatic
Capacity
1000LPH-20000TPH
Brand
Beyond
Name
Dairy processing plant
Process material
Fresh milk/milk powder
Package type
Pouch/bottle/carton brick
Transport Package
Wood Package and Framework
Specification
ISO9001: 2008/HACCP/GMP
Trademark
BEYOND
Origin
China
HS Code
8438200000
Production Capacity
100 Processing Lines Each Year

Product Description

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)


Milk processing equipment refers to a range of machinery and equipment used in the processing and production of milk and milk-based products. These equipment are designed to handle various processes involved in milk processing, including:

  1. Milk reception: Equipment used to receive and store raw milk, such as milk tanks, milk pumps, and milk receivers.

  2. Separation: Equipment used to separate milk into its different components, such as cream and skim milk. This can include separators and clarifiers.

  3. Homogenization: Equipment used to break down fat globules in milk to prevent separation and create a consistent texture. Homogenizers are commonly used for this process.

  4. Pasteurization: Equipment used to heat raw milk to a specific temperature for a certain period of time to eliminate harmful bacteria and pathogens. This can include pasteurizers, heat exchangers, and holding tubes.

  5. Milk chilling: Equipment used to lower the temperature of pasteurized milk quickly to inhibit bacterial growth and maintain product quality. This can include milk chillers and plate coolers.

  6. Cream processing: Equipment used to process cream into various products, such as butter, whipped cream, or cream-based desserts. This can include cream separators, butter churns, cream pasteurizers, and cream aging tanks.

  7. Cheese making: Equipment used for the production of cheese, including cheese vats, curd mills, cheese presses, and cheese molds.

  8. Yogurt production: Equipment used for the fermentation and production of yogurt, including yogurt incubation tanks, yogurt mixers, and yogurt filling machines.

  9. Milk powder production: Equipment used to convert liquid milk into milk powder through processes such as evaporation, spray drying, and powder packaging. This can include evaporators, spray dryers, powder sifters, and powder packaging machines.

  10. Cleaning and sanitation: Equipment used for cleaning and sanitizing the milk processing equipment, pipelines, and storage tanks. This can include CIP (cleaning in place) systems, sanitizing tanks, and spray washers.

These are just some examples of the milk processing equipment commonly used in the dairy industry. The specific equipment required will depend on the type of milk product being produced and the scale of the operation.



End product package of this dairy processing milk plant can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches, paper carton etc. For this Milk processing line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

Milk processing equipment products include the following categories:
1. Milk sterilization equipment: used to sterilize milk to ensure its safety and hygiene. Common milk sterilization equipment includes ultra-high temperature sterilization device (UHT), instantaneous sterilization device (HTST), and ultraviolet sterilization device.
2. Milk separation equipment: used to separate fat and whey from milk. These devices can adjust the fat content as needed to produce different types of milk, such as whole milk, low-fat milk, or skim milk.
3. Milk concentration equipment: used to evaporate the water in milk to obtain concentrated milk. Concentrated milk has higher nutritional content and a richer taste, and can be used to make milk powder, cheese, and other dairy products.
4. Milk filling equipment: used to fill milk into bottles, bags, or other packaging containers. These devices can automatically complete operations such as filling, sealing, and label attachment, improving production efficiency.
5. Milk cooling equipment: used to quickly cool processed milk to a suitable storage temperature to extend its shelf life. Common milk cooling equipment includes plate heat exchangers and cooling tanks.
6. Milk storage equipment: used to store processed milk, including storage tanks, storage tanks, and milk barrels. These devices need to have good sealing and hygiene to ensure the quality and safety of milk.
7. Milk packaging equipment: used to package processed milk, usually including automatic filling machines, packaging machines, and sealing machines. These devices can pack milk into bottles, boxes, bags, or other packaging containers according to different packaging requirements.
The above are some common products of milk processing equipment, which may vary from different manufacturers and production lines.


 

Equipment list of 25T/D DAIRY PRODUCTION LINE
(pasteurized milk\yogurt\cheese\cream\butter)
           
NO. NAME SIZE MAIN TECHNOLOGY PARAMETER UNIT QTY
1 MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT    
2 electron pound scale           maximum weighing 500KG set 1
3 milk weighing tank 350L made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball set 1
4 milk acceptor 500L SUS304 stainless steel,single layer,CIP cleaning ball set 1
5 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
6 twin piping filter 5T/h SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1
7 dish separator 5T/h auto residue discharge set 1
8 chiling tank 5000L SUS304 stainless steel,alveolate jacket,attached with compressor set 4
9 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
10 PREPARING UNIT    
11 blending tank 2500L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 2
12 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 2
13 mini set of plate-type heat exchanger 5T/h SUS304 stainless steel,two stages, set 1
14 high speed emulsification tank 600L SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet set 1
15 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
16 twin piping filter 5T/h SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1
17 sterilizing,homogenizing unit    
18 UHT sterilizer 2T/h tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control set 1
19 high pressure homogenizer 2T/h 40MPa,(starting box included) set 1
20 temperature holding 2T/h SUS304,holding 300S set 1
21 distributing plate   SUS304,3 holes set 1
22 cheese\butter processing unit    
23 bufferying tank 2500L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 1
24 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
25 cream seperator 1T/h   set 1
26 bufferying container 200L SUS304,with cover set 2
27 milk pump 3T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 2
28 butter-churner 150L SUS304,stepless timing set 1
29 cheese vat 1500L SUS304,with heating jacket and insising device set 1
30 pressor   SUS304,6 heads set 1
31 mould   SUS304,10L,with cover set 30
32 yogurt fermentation unit    
33 fermentation tank 2500L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 3
34 rotary pump 10T/h SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift set 1
35 plate cooler 10T/h SUS304,single stage,milk discharge at 4C set 1
36 rotary pump 1T/h SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift set 1
37 filling unit    
38 higher position tank 1000L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 1
39 pasteurized milk filling machine     set 1
40 yogurt filling machine     set 1
41 CIP system    
42 semi-auto CIP system 4×1T outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks set 1
43 CIP return pump 20T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 4
44     installation part    
Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

 

 


A modern dairy production line integrates advanced information technology (IT) and automation to ensure high efficiency, quality control, and food safety. Here's an overview of the IT systems and technologies commonly used in a dairy processing plant:

1. Receiving and Storage: Raw milk is received with the help of RFID tags or barcodes for traceability and inventory management. Automated tank monitoring systems track temperature, volume, and other parameters to maintain milk quality.

2. Pre-Treatment: Computer-controlled systems manage the pre-treatment process, including standardization (adjusting fat and protein content), clarification (removing impurities), and homogenization (uniformizing fat globules).

3. Pasteurization and Sterilization: Pasteurization equipment uses PLCs (Programmable Logic Controllers) to regulate time-temperature profiles, ensuring that milk is heated to the correct temperature for the right duration. For UHT (Ultra-High Temperature) processing, sophisticated control systems manage rapid heating and cooling cycles.

4. Quality Control: Inline sensors measure parameters like pH, conductivity, and bacterial counts. LIMS (Laboratory Information Management Systems) automate testing procedures and data logging, providing real-time feedback on product quality.

5. Fermentation and Culturing: For yogurt, cheese, and other cultured products, fermentation processes are closely monitored by automated systems that control temperature, humidity, and incubation times, ensuring consistent growth of starter cultures.

6. Product Formulation: Advanced recipe management software ensures accurate dosing and blending of ingredients, such as flavors, sweeteners, stabilizers, and vitamins.

7. Filling and Packaging: High-speed filling lines equipped with sensors monitor fill levels, cap placement, and seal integrity. Vision inspection systems verify label accuracy, including expiration dates and batch codes. Robotics can be employed for packaging and palletizing.

8. Cleaning and Sanitation: CIP (Clean-in-Place) systems are computer-controlled to ensure proper cleaning and sanitization of tanks, pipes, and equipment, minimizing downtime and maintaining hygiene standards.

9. Inventory Management and Traceability: ERP (Enterprise Resource Planning) and MES (Manufacturing Execution System) solutions manage raw materials, WIP (Work-In-Progress), and finished goods inventories, ensuring FIFO (First In, First Out) practices. These systems also provide end-to-end traceability from farm to consumer.

10. Maintenance and Predictive Analytics: IoT devices collect operational data, which AI algorithms analyze to predict maintenance needs, reducing equipment downtime and improving overall plant efficiency.

11. Energy Management: Smart energy monitoring systems optimize energy consumption patterns, identifying areas for improvement and contributing to sustainability goals.

In conclusion, IT plays a critical role in modern dairy production lines by automating processes, enhancing quality control, facilitating regulatory compliance, and optimizing resource usage for greater profitability and environmental sustainability.

 


Pre sales services

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 
 
 
Company Profile

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

 

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
 
 
Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
 
Our Service
Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)
 
FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.













 

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