Basic Info.
Automatic Grade
Automatic
Name
Induction Heating Cladding Machine
Usage
Heat Treatment Cladding,Preheating
Work Time
24 Hours Continuously Work
Energy Consumption
Save 30% Electricity
Envionmental
No Pollution
About Us
Professional Induction Heating Machine Manufacture
Market
Southeast Asia, Middle East, Russia, Europe etc,
Accessories
Induction Coils Customized
Max. Temperature
1800 Degree or Even Higher
Transport Package
Standard Wooden Cases for Packing Induction Heater
Product Description
Replace laser cladding High frequency induction heating machine for sale
High-frequency induction heating technology applied to coating cladding, also referred to as induction cladding.
Advantages of induction heating cladding :
Cladding is actually a process in which a self-fluxing alloy powder is used in a specific environment, which is a temperature higher than the melting point of the self-fluxing alloy powder but lower than the melting point of the matrix material. The induction cladding process is actually a high-frequency induction heating machine used in the induction cladding process. Unlike other cladding processes, this process is not suitable for cladding surfaces of complex workpieces. In fact, plasma arc melting The cover is also the same as the induction cladding of the high frequency induction heater. While vacuum cladding can handle the above-mentioned workpieces, it requires certain conditions: it can be carried out in a relatively expensive vacuum furnace. The inductive cladding material has a wide range, the cladding layer has a dense structure and excellent performance, but the laser cladding cost is high, the equipment is difficult to maintain, and the cladding layer itself is difficult to accurately control, so the laser cladding is still in the laboratory. Research phase. Therefore, the advantages of applying a high frequency heater to induction cladding are visible.
Induction heating coating cladding
Cladding has the following advantages over electroless plating
1. The thickness of the cladding is very uniform, so that the cladding layer with a thickness of 1mm or more in the tube is stainless steel.
2. A uniform thickness of the cladding layer can be obtained on the workpiece of ferrous metal such as copper, iron or aluminum to make the metal pipe durable, corrosion resistant and wear resistant.
3. Strong bonding, no falling off, no layer
4. The cladding layer is dense, the void ratio is low, and the corrosion resistance is good.
5. The hardness of the cladding layer is high and can be greatly improved by heat treatment. Has good self-lubricating and wear resistance
6. No pollution, it is the new environmental protection technology promoted by the state.
Control panel of induction heating machine
Technical parameters of high frequency induction heating cladding machine TZP-200
Model | TZP-200 | TZP-300 |
Voltage | 320-420V | 320-420V |
Input current | 6-200A | 6-300A |
Input power | 10-120KW | 10-160KW |
Oscillation frequency | 10-50KHZ | 10-50KHZ |
Cooling water pressure | 0.3MPA | 0.3MPA |
Generator size/weight | 850*600*1330mm/ 131kg | 850*600*1330/ 147KGS |
transformer size /weight | 780*540*520mm /89kgs | 780*540*520mm/ 108KGS |
Water cooling temperature protect point | below 50 degree | below 50 degree |
The technology successfully solves the technical problem that the inner cylinder of the jack jack cylinder and the outer diameter of the piston rod are not easily recovered.
1. Technical characteristics
The repaired cylinder and piston rod have high bonding strength, no pinholes, no pitting, long service life and superior corrosion resistance than the new cylinder. Cladding thickness up to 2mm
2. Maintenance scope
For the inner cylinder hole with a diameter of 100mm or more in the cylinder, the internal cylinder and the outer diameter of the piston rod are pulled, rusted, expanded, pitted, worn, etc. for effective dimensional recovery.
Cylinder inner wall heat treatment
Advantages of induction heat treatment machine
1, high frequency transistors my company adopted than high frequency power saving up to 40-60%, saving 60%, external support facilities to reduce investment by 75%.
2, a unique cooling circulation system, ensure that the equipment 24 hours of continuous work.
3, small size, light weight, easy to move, no million-volt high-voltage danger, safe operation.
4, high reliability, easy to maintain and improve the over voltage, over current, overheating, lack of, water and other self-protection.
5, the use of large scale integrated circuit digital automatic control, with manual, automatic, semi-automatic and fixed time control.
6, automatic frequency tracking, stepless power adjustment, easy to use, 10 minutes to learn.
Concrete pump pipe high frequency induction heat treatment machine
(1) Shaft hardening heat treatment:
Crankshaft, rocker shafts, camshafts, hollow shaft, spline shafts, axle, steering axis, drive shaft
(2) tools, cutting class, measuring tools, calipers quenching
A. knives: axe, electric knife, scissors, knives, planer knives, screwdrivers, harvester blade, sickle
B. cut categories: garden shears, scissors aviation, Scissors
C. Pliers: bolt cutters, pipe wrenches, pliers, nutcracker, pliers, needle nose pliers, beauty clamp (diagonal pliers)
D. Saws: Hoist, live pull saws,
E. other categories: masonry chisel, hammer, ratchet wrench, Yang Gao, power tools, claw hammer
(3) Gear: Electric Tools gears, automotive gears, marine gears, bevel gears
(4) Auto Parts category:
Car hooks, splines, rear axle, fork, rocker, valve, jack head, sprockets, crank, oil pump, fuel injectors, clutch plates,
Shaft ferrule
(5) mechanical parts category:
Driving wheels, guide rails, rollers, vibration pump oscillator, mold, pneumatic components, pump rotor, rod dies, aircraft hanging roller quenching instrument lathe chuck, drawing dies, winch rollers, rail spike, bar quenching, excavator teeth hardening
Heat treatment, hardening/quenching ,annealing, hot forging steel rod
Cooling tower
FAQ
1. What's your MOQ?
For now, we have not yet strict policy about the quantity. Any quantity will be OK.
2. Can you send me similar video for my application?
Yes. We have many machine working onsite videos. Such as brazing, forging, hardening, shrink fitting, etc.
Also according to your your work pieces, we can send you similar video for reference.Sometimes, we can send the same work piece heating video,then,you will see the whole heating or production process.
3. I am new , about this product
It doesn't matter. We have experienced sales and professional engineer , communicated and guide you. We will design and recommend you the suitable machine model (power and frequency, coils). Usually, you just need tell us your work pieces' specifications and heating requirements, or detailed applications.
4. Can you make special coils for my work piece?
Yes. Usually we provide 2 piece of coils, together with the machine.
5. Can we have extra induction coils ?
Yes. We can tailor-made extra coils, if you need. While you only need pay very low cost,factory price.
We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customized special machine as customer's requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
Thanks for your reading our product. Please feel free to contact us for futher information.
Address:
No. 65, Liufu Village Liufu Town, Zhoukou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Shenqiu Yongda High Frequency Equipment Co., Ltd (Yongda Group) was established in 1996. We professionally R& D, produce and sale induction heating machine, industrial furnace, induction hardening machine, induction forging furnace, induction melting furnace, induction brazing machine, induction annealing furnace, CNC quenching machine tool etc. Automatic feeding machinery. We have strong technical team and advanced testing equipment to ensure machine quality. Main Product: High frequency induction heating machine WZP series, medium/low frequency WPS series, ultrahigh frequency SHF series and super audio frequency series, Our machine are mainly used for metal heating, hardening, forging, brazing, annealing, melting, shrink fit, coating, etc. Besides, CNC quenching machine tool. Automatic steel bar feeding machine, automatic braze welding machine, closed cooling tower, water chiller, infrared thermometer, etc related supporting products. Our goal: Provide customers high quality products and one stop service.
We take " quality first, and customer supreme, technological innovation and scientific management" Our featured machine, high frequency induction heating machine, induction hardening machine, medium frequency induction forging furnace, super high frequency induction heating machine, digital intelligent high frequency induction welding machine, air conditioning refrigeration tube induction brazing machine, portable induction heater.
Our domestic and oversea customers feedback: Machine work stable, performance well. Welcome customers at home and abroad to contact us for business negotiation!