Qt4-15 Automatic Block Machine Hydraulic Paving Brick Machine
Automatic Hydraulic Brick Machine Detailed Introduction
The detailed introduction and advantages of Raytone Machines
The brick machine is using high strength square steel as frame; the steel is made by biggest manufacture of Shandong Province, international mechanical standards. with special welding technology, the machine rigidity and its shock resistance property is guaranteed. The Steel Frame life can be more than 15 years.
- Steel Frame
Steel Frame Size as Below
|Machine model No.||Width (mm)||thickness|
|QT8-15; QT10-15; QT12-15||18MM||8MM|
2.Guide PillarGuide pillar is made of super strong special steel, surface plated by chrome, with the good performance of anti-friction and anti-twist. Four-Pillar guide type and long pillar can ensure the press head and mould box an accurate route.
3.Pigment Distributor SystemColor feeding machine elevator is controlled by hydraulic, the pigments material truck is connected with host brick machine via rubber spring and elevator frame, to absorb the shock and avoid the left pigments in the truck to be shook solid. The pigments truck door controls the pigments distribute evenly.
4.Raw material Distribute SystemUsing the technology of Raw material storage device split with Distributor device, storage device give accurate material to the distributor device by PLC control. And the Distributor device adopts the technology of Sensor and Hydraulic proportional drive; under the effect of arch breaking device and swing out distributor, the forced centrifugation material discharge give a fast and uniform performance. Thin wall, multi-row porous blocks can benefit more from this distributor system. (the swing out distributor is better than 360 degree scatter type distributor, which is easy to bend and not so suitable for some thin wall and multi-row porous blocks making )
5.PLC intelligent control panelPLC is an advanced microcomputer system, Automatic fault diagnosis, procedure is interlocked, can ensure every motion of the machine fluently and in high efficiency.
The Siemens Brand PLC control panel can be supplied as customized. Our self-owned brand PLC is using Schneider and China top brand electronic elements, also have a reliable performance and low fault rate.
The setting of every machine motion can be done via the touch screen, nice human-machine communicating.
6.Vibrating systemAdopting separate coupling shaft vibrating technology, the vibrating area is doubled, this greatly increased the productivity and quality of concrete blocks and pro-long the mould life span.
The vibrating box is suspended under the mould box, can bear fiercely vibrating. This Vibrating shaft can produce a good effect on the material distributor and block shaping using the vertical vibrating force made from eccentric synchronous spiral structure.
In addition, perfect combination of high quality frequency converter (fixed in the PLC panel internal) and efficiency vibrator, and advanced pressing and vibrating moulding technology, make the concrete fully liquefaction and bubble exhaust in 2-3 seconds, ensuring the product high density, especially good for making high strength standard bricks, which can be stacked after forming.
The vibrating system is adopting electric hydraulic proportional valve control method, distributing raw materials at low frequency and block shaping at high frequency. The frequency is controlled by the PLC setting.
7.Hydraulic StationThe electromagnetic valve is a unique proportional valve multi-channel control system, all-round adjustment of any action, so that the machine is running more reliable and sensitive, it is made from Taiwan.
8.Mould900 degrees celsius high temperature heat treatment carburizing heat treatment makes the mould much more strong and durability, longer life.
9.Demould systemPinion and rack type synchronization mechanism to guarantee the mould will be lifted at same level.
10.SensorsThe sensor is used to detect the machine movement and give it a location limit.
There are 8 sensor of the host brick machine, 3 sensors of color feeding machine, 4 sensors of automatic stacker.
11.The rational spline shaft device is whole cast.
Block Making Machin Productivity.
It can produce all kinds of hollow blocks and solid bricks and color paving bricks,only by changing different moulds.
Production Capacity (pcs)
| ||QT10-15|| QT8-15|| QT6-15B || QT5-15|| QT4-15B |
|10/mould 14400-16800/8hours|| |
|400*200*200 || 10/mould|
|400*250*200 || 8/mould|
QT4-15 Full automatic brick machine Main technical parameters
Dimension of host machine
Host machine power
The size of the pallet
General water Consumption
Weight of the host machine
QT4-15 Full automatic brick machine line configuration list
(1) PLD1200 or PLD800 concrete batching machine
(2) JS500 Compulsary Concret Mixer
(3) Host automatic brick machine
(4) Stacker Machine
(5) Block Sample
Other related automatic brick machine introduction
|other automatic brick machiner Main Technical Parameters|
| || QT10-15|| QT8-15|| QT6-15B||QT5-15 ||QT4-15B |
|Type|| Automatic|| Automatic|| Automatic|| Automatic|| Automatic|
|Size of Host Machine|| 3500*2300*2930|| 3500*1700*2930|| 3500*1700*2930|| 3500*1700*2930|| 4300*1850*2600|
|Weight of Host Machine|| 9.8T|| 8.5T|| 8T|| 4.5T|| 5.4T|
|Molding Area|| 1196*880|| 936*880|| 861*880|| 1060*630|| 1016*600|
|Water Consumption|| 10-20T/DAY|| 5-10T/DAY|| 5-8T/DAY|| 5-6T/DAY|| 5-6T/DAY|
|Workshop|| 260M2|| 260M2|| 260M2|| 200M2|| 200M2|
|Power of Host Machine|| 37KW|| 29.1KW|| 29.1KW|| 26.65KW|| 21.8KW|
|Vibration Force|| 100KN|| 60-80KN|| 50-60KN|| 45-55KN|| 40-50KN|
|Model of Mixer|| JS750|| JS750|| JS500|| JS500|| JS500|
|Forming Period|| 15-20S|| 15-20S|| 15-20S|| 15-20S|| 15-20S|
|Pallet Size|| 1300*900*30|| 980*900*25|| 830*940*25|| 1130*600*30|| 1010*550|
|Voltage || 380/415/440V|| 380/415/440V|| 380/415/440V|| 380/415/440V|| 380/415/440V|
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