Basic Info.
After-sales Service
Engineer Available
Material of The Machinery
Stainless Steel or Carbon Steel
Size and Weight
as Per Requirements
Motor Brand of Thte Main Pelletizer
Siemens
Oil Seal of The Pelletizer
Imported From Germany
Bearing Brand of The Pelletizer
Imported
Transport Package
Iron Pallet
Specification
CE, ISO, SGS
Product Description
Professional Supplier Food Processing Waste Pellet Fuel Production LineJiangsu Liangyou Zhengda Co., Ltd. specializes in the production of complete biomass pellet fuel forming equipment, can provide customers with logs, wood chips, shavings and other raw materials of biomass pellet production line; Biomass granulation production line with building template, woodworking scrap and other raw materials; Complete biomass pelleting production line with corn straw, wheat straw and straw grass as raw materials; Complete biomass pelleting production line with fruit shell, fruit residue and palm as raw materials; Complete biomass pelleting production line with crop waste, sludge, coal and other raw materials, tailor-made complete equipment solutions for customers, to meet the different needs of customers.
Now take the production line project of 4-6 tph of crop waste as a case, according to the technological process and each section to do the following introduction and explanation.
Definition of crop waste pellet production line:
The crop waste is used as raw material, which is solidified and extruded into high-density biomass particles by pretreatment and processing. Biomass pellet is a new type of pellet fuel, compared with the traditional fuel, not only has economic advantages, but also has environmental benefits, fully meet the requirements of sustainable development.
Raw material:
There are mainly coconut shell, bagasse, brewer's grain, potato skin, rice residue and so on.
Brief introduction of the process:
The bagasse and other food processing waste are crushed into 3-4mm through hammer mill. Then the material with 40% moisture content is dried to about 15% through a three-layer roller dryer. Finally, pelleting process is carried out. The processed finished granules are 6-10mm in diameter, and the granules are cooled and packaged into 20-50kg/bag, which is easy for transportation and sale. This project will produce 4-6 tons of crop waste granulation production line, the total power of the equipment is about 920kw, and the workshop covers an area of 1800m2, which contains raw material warehouse and finished product warehouse. The whole line is compact in design, reasonable in structure and meets environmental protection requirements. And can be customized design according to customer requirements.
Procedure drawing
Grinding section--Pelleting section--Cooling & Bagging section
Craft features and processes introduction
Grinding process: there is no dust emission in this section. After grinding, the material is transported and discharged by the fan's negative pressure suction force. The hammer mill is water droplet structure, the grinding rotor can be positive and negative operation, improve the service life of the hammer, The motor is direct drive mode.
Drying section: three-layer drum dryer, the material moisture in about 13-18% after drying.
Drying equipment: LYHG50, drum diameter 3m, length 11.6m, power 19kw, design yield 5T (raw material initial moisture 40%).
Pelleting section: biomass particles diameter 6-10mm optional, biomass particles with high calorific value, pollution-free, ash low characteristics, can be widely used in biomass power plants, biomass steam boiler, household fireplace, drying furnace and biomass gasifier.
Pelleting equipment (2 sets) : WZLH680, main machine power 185kw, power of enforced feeder 1.5kw, design yield 2-2.5t /H/ set, quantity: 2 sets.
Cooling and packaging section: used to reduce pellet temperature and reduce pellet moisture. After cooling, the pellet temperature is generally no higher than room temperature of 5ºC. After cooling, the pellet moisture is about 8-10%, the pellet bulk density is 650-750kg/m3. Packaging can be according to the customer's local sales needs, choose the appropriate packaging weight to facilitate the customer to sell products. Usually there are two specifications: small bags and ton bags. Small bags packaging specifications: 20-50kg/ bag, ton bags packaging specifications: 500-1000kg/ bag.
Cooling equipment: MKLB4, cooling chamber volume 4m3, designed to produce 4-6tph
Packing equipment: MDBLY-K, packing specifications: 20-50kg/ bag, packing speed 3-5 bags/minute.
According to the needs of different customers, the scheme can be optimized:
1. If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the automation degree of production line and reduce dust pollution in the workshop; The disadvantage is that it will increase the construction cost of the production line, and because the bulk density of materials after crushing is very light, it is easy to bridge in the bins and material does not drop.
2. If the moisture content of the raw material is not higher than 15%, it can be directly granulated without using the dryer; If more than 15% but less than 20%, you can consider to mix dry materials with wet materials. After the water neutralization and reduction, then granulate;
3. The packaging equipment can be adjusted according to customers' requirements for finished product packaging. It can also be stored in bulk or stored into silos.Process and usage of biomass pellet fuel production
"Biomass pellet fuel" refers to the use of crop waste such as straw, wheat and rice straw, or agricultural and forestry waste such as sawdust, logs and building scraps, as well as sludge and coal dust as raw materials, after crushing, granulation and other processes extrusion molding, made of biomass fuel. The utility model can not only be used for cooking and heating, but also be used as the main fuel for industrial boilers and thermal power generation. Compared with burning coal, it has the characteristics of easy transportation, storage, high burning rate and little pollution.
From the policy point of view, China has accelerated the development of biomass energy, for enterprises to provide special subsidies, tax relief. In order to increase the recycling of straw and other agricultural waste, reduce pollution, to realize resourcing, commercializing of straw resources in multi channels.
From the view of raw materials, China is a big agricultural country, and there are many kinds and wide distribution of agricultural wastes, but the utilization rate is low, which results in waste of resources and even environmental pollution. It is imperative to make use of waste and turn waste into treasure
From the application, the foreign biomass solid fuel molding technology tends to mature, the formation of a sound industrial system, such as in Korea, Japan, the government to provide biomass fuel for daily use by residents. Biomass pellet fuel in the global market in full swing in the application of promotion.
Taking the FDSP's granulating technology of crop straw as an example, the diameter of biomass particle is 6-10mm optional. The machine adopts vertical ring die pellet mill, and the ring die adopts the flat assembly structure. The material can enter the press chamber directly from the feeding port which is more easier and more suitable for the pellet processing which take crop waste like straw as raw material.
If the customer's raw material moisture content is not more than 15% , can the dryer is not necessary, crushed directly after granulating; if more than 15% but less than 20% , can consider mixing dry material and wet material, after moisture reduced, then granulating.
The selection principle of biomass granulating equipment is advanced technology, economical and applicable, safe and durable, high efficiency and low consumption, convenient maintenance and so on. Choose more long-term equipment with a sustainable vision to realize continuous production and create benefits. Make the right choice based on personal economic strength, raw materials and site conditions.
Detail Quotation Solutions for you, we need to know Information as Follows:
(1). What capacity would your prefer?
-----The Capacity Range of Wood Pellet Machine: 0.8-1T; 1.5-2T; 2-3T;3-4T.
(2).What is your raw material?
-----According to different raw material(such as hard wood,soft wood,straw,rice hust), capacity is different.
(3).What is your raw material size?
-----Best size for pressing high quality pellets is 3mm-5mm.
(4).What is the moisture of your raw material?
-----Better to be 12-17%.( If large than this, then we will recommend your Dryer Machine)
(5).Final Pellets Size?
-----We have Diameter for Pellets:6mm, 8mm, 10mm, 12mm, (Different Diameters for your Different Requirement.)
------Pellets Length: Adjustable20-50mm. (Normally our clients ask pellets length of 33mm, between 30-36mm)
Gold service:
We treat customers sincerely and pay more attention to how to maximize return of investment. We improve quality, reduce power consumption, shorten construction schedule, and quick feedback in terms of technology, production, engineering and service. We will furnish comprehensive, professional, and thorough service to meet customer's requirements. Thinking from customer's side, and solve problems timely.
Address:
No. 558 Hongsheng Road, Zhongguancun Science and Technology Industrial Park, Liyang City, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
FDSP Since 2003
Jiangsu Liangyou Zhengda Co., Ltd. (FDSP) was founded in the year of 2003, which locates in Jiangsu Zhongguancun Science and Technology Industrial Park, Liyang city, boundary of Jiangsu, Zhejiang and Anhui provinces, covering the area of 35000m2. As a national high-tech enterprise, FDSP company will always be the first rank, which is the supplier and advanced system solution for the Feed machinery, biomass machinery, fertilizer machinery and project, etc. The main business is design, research, manufacture, sale, installation and wholesale project service for feed machinery, biomass machinery, fertilizer machinery, silo machinery, pellet mill molds and intelligent control system.
Feed Machinery&Engineering: Provide customer complete solution for "producing clean and safe feed ", could undertake 2-150T /H livestock and poultry feed project, 1.5-30T/ H premix project, 1-60T/ H aquatic feed project, and 0.5-20T/ H pet food project, so as to provide the society with safe food for such as livestock and poultry and aquaculture, and realize one-stop service "from farm to table".
Biomass Machinery&Engineering: Making use of forestry waste and agricultural raw material like tree, sawdust, bark, branches and crop straws to produce biomass pellet fuel, and undertake annually 10, 000 tons to 200, 000 tons output sawdust pellet project, straw pellet project, sludge and sawdust mixture pellet project, coal pellet project, etc., to provide clean energy for the world.
Fertilizer Machinery &Engineering: Using crop waste, manure and household waste to make bio-organic fertilizer pellets, undertake annually 10, 000 tons to 100, 000 tons output bio-organic fertilizer fermentation equipment, organic and inorganic compound fertilizer complete projects, to promote the healthy cycle development for organic agriculture.
Silo Machinery& Engineering: Suitable for grain, feed, oil, flour, brewing, building materials, chemical industry, port environmental protection and other industrial fields, steel silo engineering can provide customers with 50-6000T each spiral silo, 10-10000T each bolted silo, 50-1000T /H large conveying equipment engineering.
FDSP continuously creates more and bigger value for customers at home and abroad, and unswervingly seeks "mutual benefit, together development" with the customers.