• Pipe Spool Automatic Fabrication Equipment
  • Pipe Spool Automatic Fabrication Equipment
  • Pipe Spool Automatic Fabrication Equipment
  • Pipe Spool Automatic Fabrication Equipment
  • Pipe Spool Automatic Fabrication Equipment
  • Pipe Spool Automatic Fabrication Equipment

Pipe Spool Automatic Fabrication Equipment

Warranty: 1 Year
Transmission Type: Flexible
Automatic Production Line: Comprehensive
Automation: Automation
Flexible Production: Lean Production
Rhythm: Flow Production Line
Customization:
Diamond Member Since 2011

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Manufacturer/Factory

Basic Info.

Model NO.
NAEC
Production Scope
Product Line
After-sales Service
1 Year
Transport Package
Container
Trademark
Auto
Origin
China

Product Description


Pipe Spool Automatic Fabrication Equipment


Pipe Spool Fabrication Machine
 
NAEC was established in year 2001, and has been devoting to research and development of pipe spool fabrication machines, which consist of automatic pipe cutting machine, automatic pipe end beveling machine, pipe conveyor system, multi-function pipe fitting up machine and automatic pipe welding machine.

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc.

Highlights:
  1. realize 80% automated fabrication rate
  2. matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
  3. reduce client's fabrication cost
  4. guarantee client's fabrication quality
  5. improve client's competitiveness

Technical Description
Suit for Pipe Diameter: 2 to 24inch, 4-32inch, 12-48inch, 24-60inch
Suit for Pipe Material: CS, SS, ALS
Suit for Pipe Wall Thickness: Max. 70mm
Suit for Pipe Length: 12M
Cutting mode: Thermal cutting or cold cutting
Cutting Precision: 1mm
Cutting Self Measuring Function Included
Conveying Speed: 2-20 m/min
Fitting-up Mode: Motorized fitting up
Welding Type: Automatic root pass, fill and cap pass
Welding Process: GTAW, SAW, GMAW, GMAW-P, FCAW are available in one station
Management software: Pipe Spool Lean Fabrication Software Management System 
Average Productivity: 0.25manhour/DI

pipe spool fabrication machine configuration:
Fabrication Procedure Machines/stations
Cutting: 5-axis flame/plasma cutting machine
Band cutting machine
All-in-one pipe cutting and beveling machine
Beveling: Pipe end beveling machine
Conveying: Conveying system
Pipe/fittings storage: Pipes rack/ fittings rack
Pipe hoist: Jib crane/ overhead crane
Fitting-up Multi-function fitting up station
Welding Automatic pipe welding station
 

Pipe Spool Fabrication Machines

1 Pipe Spool Automatic Fabrication Equipment

Pipe Cutting& Beveling All-in-one Machine

>Suitable for pipes not larger than 8",max.thickness:20mm

>Cutting efficiency:100times/8hrs

>PLC control with automatic measuring to guarantee the same processing cycle

>Widely used for small bore C.S/S.S production lines

2 Pipe Spool Automatic Fabrication Equipment

High Speed Band-saw Cutting Machine

>Three models available(16"type,24"type",48"type)

>PLC system control;self-measuring function with precision:±0.5mm

>Using hydraulic self-centering chuck

>It only takes 6 minutes to cut a 24" pipe of 25mm thickness

>Widely used for C.S/S.S production lines.

3 Pipe Spool Automatic Fabrication Equipment

High Speed CNC Pipe End Beveling Machine

>Automatic self-centering chuck

>Single V,double V,U type bevel

>Can be matched with pipe end turning devic

>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)

>Several models available:16",24",32",48"

4 Pipe Spool Automatic Fabrication Equipment

Two / Multi- Axis CNC Flame/Plasma Cutting Machine
>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.

>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type

>Standard machine suitable for pipes nor larger than 24''

5 Pipe Spool Automatic Fabrication Equipment

Multi-function Pipe Fitting-up Station

>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.

>Light-duty type(manual) and heavy-duty type(motorized) are available.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

6 Pipe Spool Automatic Fabrication Equipment

Automatic Pipe Welding Station

>With two welding heads

>TIG/MIG/SAW are optional

>PLC system control & WPS programmed

>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.

>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type

7 Pipe Spool Automatic Fabrication Equipment

Conveyor Handling System

>used for pipe convenient transporation during in pipe spool fabrication.

>Its speed is adjustable between 2M to 20M/min.

For more information, please contact us, thank you!


Q&A:
Q:Can pipe spool fabrication machine process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.

Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.

Q: What's the root pass method?
A: Usually we recommend automatic GTAW or RMD for root pass. While RMD is not acceptable by some users, we can support client to do PQR for different welding methods.

Q:What's the welding power brand?
A: It's USA MILLER.

Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.

Q:How to deal with heavy thick wall pipes?
A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools.

Q: Can this pipe spool fabrication machines process SS pipes?
A: We have pipe spool fabrication machine designed for SS pipe, such as band saw cutting machine for SS pipe cutting. And for all our designed pipe spool fabrication machine, the contact surface of machine and pipe pieces is steel plate covered or rubber material to avoid contamination.

 

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