The intelligent rebar cage welding machine adopts Mechanical patent( Rebar Cage Welding Machine):[201930103234.2] and Electrical patent (Rebar Cage Welding Machine V1.0):[2019SR731729],and its advantages as below:
1.Stepless adjustable speed, fast processing speed and high production efficiency
2.Presetting mechanism is adjustable, the straightening range is wide, 6-12 mm threaded steel straightening
3.The feeding mechanism is supported by rolling cage, which can rotate flexibly to arrange the steel bars evenly on the steel cage
4.The traveling mechanism adopts bevel gears, which can rotate smoothly.
5.The bottom beam is made of H steel, which is strong and durable
6.Hydraulic lifting can lift automatically and bear great strengthTechnical ParametersModel | ZHLB (Frequency Conversion)/ ZHLS (Servo) -1500 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -2000 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -2500 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -3000 |
Cage Diameter(mm) | 500-1500mm | 800-2000mm | 800-2500mm | 800-3000mm |
Cage Length(m) | Standard 12 meters, Customized |
Cage Maxinum Weight | 4500Kg | 6000Kg | 8000Kg | 8000Kg |
Horizontal Rebar(mm) | Ф16-Ф32mm | Ф16-Ф32mm | Ф16-Ф32mm, Maxi 36mm | Ф16-Ф32mm, Maxi 36mm |
Winding Rebar(mm) | Ф6mm-Ф12mm |
Wingding Rebar Distance | 50mm-500mm |
Welding Method | Carbon dioxide shielded welding |
Hydraulic station pressure | 16MPa | 16MPa | 16MPa | 16MPa |
Voltage | 380v 50HZ | 380v 50HZ | 380v 50HZ | 380v 50HZ |
Power Consumption(KW/h) | 8kw | 15kw | 15kw | 15kw |
Power | 11.2kw | 14.2kw | 22kw | 28.5kw |
Weight | 10769kg | 14317kg | 15000kg | 15612kg |
Dimension | 27000mm*1900mm*2400mm | 27000mm*2500mm*3000mm | 27000mm*2900mm*3400mm | 27000mm*3500mm*4000mm |
Product characteristicsThe equipment has a wide range of applications and can meet the different production needs of 500-2500mm pile diameter,can customize 9-24 meter cage length equipment according to customer requirements.Wide diameter range of winding rebar could up to 6-12 mm, fully meet market requirements .The winding rebar distance can be set in the range of 50mm-400mm through the man-machine interface,which is convenient and simple to operate. When the current length of winding bars reaches, it can automatically switch to the next length without manual work, thus saving frequent manual operation. The error of moving and fixing discs can be compensated automatically to ensure synchronization of the two discs.Touch screen fault prompt design, equipment failure man-machine interface can display alarm information to prompt customers to quickly troubleshoot, saving maintenance costs and time.Carbon dioxide protection welding is adopted for welding, which is simple and convenient, and the diameter range of horizontal rebar is 16mm-32mm, can meet the needs of different rolling cages.Product Introduction
1. Full automatic feeding device to speed up loading and penetration.
2. The automatic wire feeding mechanism can adjust the spacing of Stirrup on line, and the molding quality is high.
3. Positive and negative wheel straightening mechanism with high precision and long life
4. Automatic cage design to avoid bending due to self weight during welding.
5. Semi/ full automatic welding can be freely selected. The solder joints are accurate, high quality and fast welding speed.
6. The disc is installed with live link design, so that the turntable can be changed quickly.
7. Frequency control gear chain track, high accuracy, truly mechanized.
8. Imported PLC and inverter control, high stability
Design process characteristics
1. The equipment rack is designed with steel structure principle, beautiful, good stability and high strength.
2. The whole machine adopts modular design, and the on-site assembly is simple and fast. The installation work can be completed in only 2 days, and the installation efficiency is increased by 200%.
3. The flange design is made of seamless tube cold bending, which greatly reduces the weight, reduces the inertia of 50%, saves energy and saves energy.
4. Flexible die ring and cross bar installation design can be flexibly replaced according to different pile foundation specifications, which is economical and applicable.
5. The flexible design of the stiffened tube, the fastening of the stiffened tube is tightened and the replacement is more convenient.
6. The servo motor is adopted to ensure the overall size of the product cage.
Advantages of technical data
1. The two models can complete the fabrication of 800mm-1500mm, 800mm-2000mm arbitrarily sized bored pile foundation reinforcement cage.
2. The equipment can process the largest 30m steel cage at one time.
3. High precision servo drive, the pitch can be adjusted at any 50-300mm, and the pitch error can be within 5mm.
4. The cage speed is up to 3.5r/min, and the speed can be adjusted according to the actual situation.
Characteristics of control system
1. Selection of domestic or international famous brand components
2. PLC has 128K program capacity, processing speed of 0.02 ~ 0.05 s, speed of 10000 steps in 1ms, RS232 and RS485 communication port, and 2 databases.
3. The man-machine interface supports multiple languages; U disk data backup function; dual port independent communication.
4. The digital control servo system has the speed and frequency response of more than 400Hz, and the speed fluctuation rate is <0.03. It has the function of RS485/RS232 communication and can communicate with PLC in real time.
Process features of durable parts
The straightening wheel adopts high quality high carbon chromium bearing steel and adopts the heat treatment technology of precision bearing. The performance of the straightening wheel is more than 50% higher than that of the similar steel.
Process characteristics of parts processing
With many automatic intelligent laser cutting centers, multiple automatic welding robots, hundreds of precise vertical and horizontal machining centers, the high precision machining of parts is achieved, the exchange rate is one hundred percent.
Processing process of steel cage rolling welder
Organization table of equipment
NO | Name | Qty | Unit | Remarks |
1 | Longitudinal reinforcement frame | 1 | set | The five reinforcement frames form a whole through the connecting shaft and rotate together with the fixed disk. |
2 | Fixed turntable | 1 | set | The diameter of the reinforcing cage can be adjusted by rotating with the reinforcement frame. |
3 | Welding mechanism | 1 | set | Carbon dioxide gas shielded welding, automatic welding |
4 | Stirrup rack | 1 | set | The maximum bearing weight 2 tons. |
5 | Moving turntable | 1 | set | It can move at the same time of rotation, and achieve different pitch of stirrups according to the setting procedure. |
6 | Cage device | 4 | set | The power adopts the hydraulic mode and the action is automatic control |
7 | Electrical control system | 1 | set | Control the work of the whole set of equipment and set the working parameters Other components also use high quality brand products |
8 | Hydraulic system | 1 | set | Hydraulic components with high quality brand |
9 | Random vulnerable parts | 1 | set | Common damage parts, tools and longitudinal reinforcement positioning dies |
Packaging & Shipping
1. The spare parts and control cabinet will be loaded in wooden box.
2. The main machine is nude packing or plastic packing.
3. Also can do as customer's request.
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