| Mold Material: | Resin |
|---|---|
| Mold Life: | Over 10000 Times |
| Working Mold Type: | Five Parts Mold |
| Working Mold Quantity: | 2-8 Sets Working Mold |
| Casting Cycle Time: | 25-30mins |
| Casting Times: | Depands on Slip Performance |
| Customization: |
|---|
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Audited Supplier This pressure casting machine with 2-12 module is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of 1-piece toilet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.
| Capacity calculation, sample by 2 module type | ||
| Daily working time | 24 | Hours/day |
| 1440 | Mins/day | |
| Q'ty of module | 2 | 1 pcs of mould/module |
| Casting cycle | 26 | Mins |
| Daily output | 108 | pcs |
| No | Items | Contents |
| For producing bowl +rim | ||
| 1 | Titling angle of turnover frame | 0-45° |
| 2 | Up and down close-open stroke of bowl-mould | 500mm |
| 3 | Close-open stroke of side-mould | 500mm |
| 4 | Close-open stroke of rim-mould | 165mm |
| 5 | Close pressure of centre-mould | 35T |
| 6 | Close pressure of side-mould | 40T |
| 7 | Close pressure of rear-mould | 20T |
| 8 | Max dimension of bowl-mould | 1050x750x670mm |
| 9 | Max dimension of rim-mould | 1050x730x300mm |
| 10 | Slip pressure of casting | 1MPa |
| 11 | Pressure of compressed air | ≥0.6MPa |
| 12 | Air consumption (/module) | 5-15M³/h |
| 13 | Water consumption (/module) | 0.2M³/h |
| 14 | Total power | 32-82kw |
| 15 | Stroke of step hydraulic conveyor | 1400~1700mm |
| 16 | Stroke of step process conveyor | 1300mm~1400mm |
| 17 | Lifting stroke of elevator of rim | 2800mm |
| 18 | Height of 2nd layer | 2600mm |
| 19 | Weight of machine | 33-102T |
| 20 | Overall dimension | 18000x10700x5300mm(2 module) |
| 23000x14500x5300mm(8 module) | ||
| Portion for producing tank | ||
| 1 | Demoulding method | Vertical lifting+ vacuum suction |
| 2 | Mould close method | by hydraulic |
| 3 | Pressure of mould close | ≥300,000 N |
| 4 | Accurate of mould close | ±0.25mm |
| 6 | Pressure of low-pressure slip feeding | 0.18-0.25MPa |
| 7 | Pressure of hi-pressure slip feeding | 0.8-1.0MPa |
| 8 | Method to increase pressure for slip feeding | By hydraulic |
| 9 | Pressure of compressed air | ≥0.5MPa |
| 10 | Air consumption (/module) | ≤5M³/h (0.6MPa) |
| 11 | Pressure of water resource | 0.3MPa |
| 12 | Water consumption (/module) | ≤0.5M³/h |
| 14 | Total casting cycle | 13min/cycle (adjustable) |
| 15 | Total install power | ≤17KW |
| 16 | Method of green body taking | By pneumatic |
| Method of transportation of green body | Step conveyor | |
| Type speed of conveyor | 26-130mm/s(adjustable ) | |
| Max dimension of green body (tank) | 350mm×500mm×350mm | |
| 18 | Dimension | 10500×2572×4250mm |
| Item No | Parts name | Brand | Remarks |
| 1 | PLC | Siemens | 1200-1500 Series |
| 2 | Touching screen | Kinco | |
| 3 | Pneumatic control cabinet | SMC | Integrated control |
| 4 | Pneumatic control elements | SMC | Air pipe, valve |
| 5 | Travel Switch | Schneider | |
| 6 | Proximity switch | Pepperl fuchs | |
| 7 | Water drop seperator | SMC | |
| 8 | Micro-mist seperator | SMC | |
| 9 | Cycle vacuum pump | Nash | |
| 10 | Speed control valve | SMC | |
| 11 | Cylinder | SMC | |
| 12 | Solenoid valve | SMC | |
| 13 | Reducing valve | SMC | |
| 14 | Electric elements | Schneider and Omron | |
| 15 | Safety curtain | Omron | |
| 16 | Hydraulic valve group | Rexroth | |
| 17 | Seal of hydraulic station | Parker |
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