Gas Assist Injection Molding Process Overview:
Gas assist injection molding is a process that produces large plastic parts with complex designs and superb cosmetic surface finishes. The process is especially ideal for large handles, equipment covers, doors, bezels, cabinets and skins. By injecting a controlled stream of gas (nitrogen or carbon dioxide) into the mold, thick walls are created with hollow sections that save on material, shorten cycle time, and reduce the pressure required to mold the large plastic parts with complex designs and attractive surface finishes. All of these benefits are realized without any detriment to the structural integrity of the molded component. For more on how we can help to design or transition your parts to gas assist injection molding, contact us.
Production Details
| Product name |
Customized Plastic Cover OEM Housing Enclosure Made with Nitrogen Gas Assisted Injection Moulding,Gas-assist allows for lower molding pressures, thus extended the life of the tool as well as producing larger parts more economically |
| Mold shaping |
Gas assist Injection molding |
| Mold base |
LKM;HASCO;DME,etc |
| Mold material |
NAK20,S136,P20.718H,738H,45#,etc |
| Mold cavity |
Single or Multi |
| Tolerance |
+/-0.001mm |
| Finish |
Anodized,Polish,Silk-screen,Painting,etc |
| Sprue gate |
Hot/cold runner;pin-point gate,etc |
| Design software |
UG,PROE,CAD,SOLIDWORK,etc |
| Product material |
ABS,PP,PE,POM,PMMA,etc |
| Mold life |
100k-500k shots |
| Lead time |
25-45 days |
| Transportation |
By sea, by air or by land as you request |
| Package |
Standard or as you request |
| OEM/ODM |
Acceptable |
| Certificate |
ISO9001:2015,SGS,TS16949 |
Dongguan YIXUN Industrial Co.,Ltd is a high technology company,specializing in many kinds of plastic mold designing,manufacturing and injecting,mainly covering the enclosure and part of automobile,electrical,printer,commodity,electronic etc.
YiXun has 2 manufacturing facilities, totally 12,000 square meters, 260 employees, 90% of them has experience over 10 years.
YiXun yearly capability is up to 600 sets mold per year, the biggest reach 25 tons.
YiXun adopt the up-to-date design software, such as Auto CAD, UG, Pro/E, Solid Works etc, Mould standards such as DME, HASCO, FUTABA, LKM and so on.
YiXun has a full set advanced mould manufacturing equipment, 8 sets CNC machines, 15 sets EDM machine, 3 sets middle speed Wire Cut Machine, 2 sets slow speed Wire Cut Machine, 15 sets Milling Machine, 4 sets lathe machine, 2sets mold die fitting machine,17 sets injection machine from 35 tons to 818 tons.
Mold FAQ
Q:How about your quality control?
A:We have professional team to control mold quality, since we realize that quality control is the first priority to run business.
Q:What's your lead time?
A:For most mold, 45 to 60 working days ( not including Chinese official holidays ) after deposit received and mold drawings approved.
Q:How long can i get the sample?
A:Depends on your specific items,within 3-7 days is required generally.
Q:What about after service?
A:Spare part which is non-man made damaged will be offered for free within one year, and you can contact us at any time if you need help.
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