| Condition: | New |
|---|---|
| Certification: | CE |
| Automation: | Automatic |
| Suitable for: | Corrugated Cardboard |
| Paper Thickness: | Corrugated Cardboard |
| Name: | Corrugated Cardboard Production Line |
| Customization: |
|---|
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| 1 | Effective width | 1800mm | 2 | Design produce speed | 150m/min | |||
| 3 | 5 layer economic speed | 100m/min | 4 | 7 layer economic speed | 60-80m/min | |||
| 5 | Longitudinal separation accuracy | ±1mm | 6 | Cross-cutting precision | ±1mm | |||
note |
Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. | |||||||
| Top paper index | 100g/m²---180g/m²- Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/m²---160g/m²- Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/m²---160g/m²- Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | |||||||
| 10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | Total power≈150KW | Running Power≈120KW | ||||
| 12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
| 13 | Space | ≈Lmin70m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
| No. | Name | Qty | Feature |
| 1 | Hydraulic Mill Roll Stand |
7 | --Max support paper diameter:1500mm --Up-down lift, left-right move controlled by hydraulic --Expansion clamp, 2-point brake by --pneumatic control --with trolley and track |
| 2 | Pre-heater |
6 | --The roller φ800 mm,Electric adjustment angle,adjusting heating area within the range of 270 ° |
| 3 | Single Facer |
3 | --Corrugated rollerφ320mm, 48CrMo high quality alloy steel, --Independent gearbox,universal joint drive structure |
| 4 | Conveying Bridge |
1 | --The main beam is connected with the GB 200 channel steel, 150H steel, 63 angle steel --Suction tension and electric correcting |
| 5 | 4 layers Pre-heater |
1 | --The rollerφ800 mm,electric adjustment angle angle,adjusting heating area within the range of 270 ° |
| 6 | Glue Machine |
1 | --Glue roller φ269mm,carved 25 line pit type mesh --With preheater device --Independent frequency motor drive --Circulating supply glue with PLC control --Man-machine interface display |
| 7 | DF-80 Double Facer |
1 | --Main frame is 400 mm GB channel steel --Hot plate 600 mm 14 pcs --4 M cooling section --Adopt pressure shoes lifting by plc control --The upper and lower belt correct automatically --Temperature display --Main drive Frequency motor drive --Good quality high speed cotton woven belt |
| 8 | Thin Blade Machine |
1 | -Electric correction -alloy steel blade -5blades and 8scorers -electric adjust blade,pneumatic lock blade die |
| 9 | NC cut off |
1 | -Helical knife, computer control,operate by touch screen -KEB servo driver from Germany |
| 10 | angel deliver sheet stacker |
1 | --Auto counting --with horizontal output,PLC control |
| 11 | Glue Making System |
1 | --Customers supply the pipeline --The glue making device includes: carrier tank,main body tank,storage tank,glue feeding pump and returning pump |
| 12 | Internal Steam System |
1 | --Steam system components adopt GB valva: Contains rotary joint,up and down distributor ,drain valve and pressure gauge, etc --Boiler and pipeline supply by customer |
Machine Technical Parameter:
| Max. Working Width | 1800mm |
| Min. Working Width | 900mm |
| Max. Paper Mill Dia | 1500mm |
| Main Shaft Dia | Φ242mm |
| Max. Working Pneumatic Pressure | 0.6-0.9Mpa |
| Max. Supporting Weight (One side) | 2500kg |
| Pneumatic Source Pressure(Mpa) | 0.4---0.8Mpa |
Machine Technical Parameter:
| Working Width | 1800mm |
| Diameter of the preheating roller | 800mm |
| Diameter of the wrap angle | Φ110mm |
| Steam temperature | 150-200ºC |
| Steam pressure | 0.8-1.3Mpa |
Single Facer
Machine Function:
Corrugated Rollers:
| Diameter | Φ320mm |
| Material | 48CrMo high quality alloy steel, rigidity HRC55°-58° |
| Processing Way | After quenching and tempering,The surface of upper-lower roller is ground, then hard chrome plating |
| Control Way | Airbag control of the Lifting Up-down |
| Driving Way | frequency motor |
| Way of Transmit cardboard | Vacuum absorbable style, Height pressure Draw fan with noise deadening device |
| Way of Bearing lubricating | High temperature grease |
| Fulte Type | (U/V) ACBEF(According to customers requirements) |
Press Rollers:
| Diameter | Φ320mm | |
| Material | Carbon steel (MS)45# | |
| Processing Way | After quenching and tempering,The surface of roller is ground, then plating chrome | |
| Way of Bearing lubricating | High temperature grease |
Glue Rollers:
| Diameter | Φ215mm |
| Material | Carbon steel(MS)45# |
| Processing Way | Surface is ground,inscribed with 25 lines of pitted mesh,then plated chrome |
| Way of Bearing lubricating | High temperature grease |
| Glue Supply | Automatic glue circulating system(storage tank+glue pump);PLC automatic control glue and electric adjust glue width |
Preheater Rollers:
| Diameter | Φ320mm |
| Material | seamless steel tube |
| Processing Way | After quenching and tempering,The surface of roller is ground, then plating chrome |
Main Components:
Machine Technical Parameter:
| Working Width | 1800mm |
| Design Speed | 150m/min |
| Working Speed | 120m/min |
| Pneumatic Source Pressure(Mpa) | 0.4---0.8Mpa |
| Main Drive Motor | 22KW |
| Suction Motor | 11KW |
| Glue Adjusting Reducer | 0.2KW |
Machine Technical Parameter:
| Working Width | 1800mm |
| Paper Feeding Rollers & Tension Rollers | Φ124mm |
| Transport Rollers | Φ124mm |
| Paper Feeding Rollers With Belts | Φ86mm |
| Take Up Motor | 1.5KW |
| Fan Motor | 3KW |
| Paper Width Adjusting Speed Reducer | 250W |
GM-20 Gluer Machine
Main Components:Machine Technical Parameter:
| Working Width | 1800mm |
| Steam Pressure | 0.8-1.3Mpa |
| Glue roller | Φ269mm |
| Doctor Roller | Φ110mm |
| Paper roller | Φ86m |
| Glue rollers frequency motor | 5KW |
| Glue quantity adjustment motor | 250W |
| Glue pump motor | 2.2KW |
DF-80 Double Facer
Machine Technical Parameter:
| Working Width | 1800mm |
| Steam Pressure | 0.8-1.3Mpa |
| Air Pressure | 0.6-0.9Mpa |
| Up Drive Roller | Φ525mm |
| Down Drive Roller | Φ525mm |
| Front Driven Belt Roller | Φ320mm |
| Back Shaping Driven Belt Roller (Down Belt Tension ) | Φ215mm |
| Shaping Holder Roller | Φ86mm |
| Note: All the surfaces of the rollers are ground and then chromed plated | |
Thin Blade Machine
Main Components:
Machine Technical Parameter:
| Working Width | 1800mm |
| Design Speed | 120m/min |
| Working Speed | 100m/min |
| Mechanical configuration | 5 knives 8 lines |
| Min. Cut Width | 135mm |
| Max Cut Width | 1800mm |
| Deviation | ±0.5mm |
| Pressing Line Motor : | 0.4KW |
| Knife Wheel Driving Motor | 5.5KW |
| Paper Width Adjusting Speed Reducer | 250W |
NC Cut Off Machine
Machine Technical Parameter:
| Working Width | 1800mm |
| Design Speed | 120m/min |
| Working Speed | 120m/min |
| Cutting Length | 500mm-9999mm |
| Cutting Precision(uniform velocity) | ±1mm |
| Upper and Lower Knife Shaft Center Distance | φ265mm |
| Main Servo Motor | 30kw |
| Paper Feeding Motor(frequency control the speed) | 3 kw |
| Note: All the rollers are ground and hard chrome-plated (except for the upper and lower knife shafts) | |
Horizontal output
Machine Technical Parameter:
| Working Width | 1800mm |
| Design Speed | 100m/min |
| Working Speed | 100m/min |
| Max Length of Stacking | 3500mm |
| Max Height of Stacking | 300mm |
| Main Feeding Frequency Motor | 3KW |
| Transverse Direction Motor | 1.5KW |
| Traveling Motor | 1.5KW |
Glue Making System
Machine Technical Parameter:
| Item | Qty | Dia.(mm) | Motor |
| Horizontal Main Mixer | 1 | 1250×1000×900 | 3KW |
| Carrier Mixer | 1 | 800×1000 | 2.2KW |
| Storage Mixer | 1 | 1150×1150 | 1.5KW |
| Glue-feeding Tank of Glue Machine | 1 | 800×1000 | |
| Glue-return Tank of Glue Machine | 1 | ||
| Glue-feeding Tank of Single facer | 1 | 800×1000 | |
| Glue-return Tank of Single facer | 1 | ||
| Conveying Glue Pump | 2 | 2.2KW |
Steam System
Machine Description:
*Supplying the heating energy for the heating equipment of the production line to keep the working temperature steady
Machine Function:
*Each unite separated supply steam ,sectional control temperature , energy saving and easy to adjust
*Temperature controlled by adjusting the steam pressure with pressure gauge
*Pipe system and rotary heating parts are flexible connected by metal soft pipe to extend the service life of the steam joint
*All steam pipes are made of seamless steel pipe to ensure the safety under normal pressure
*Each drain units is equipped with an empty bypass,the equipment cools down quickly when stop the machine
*Inverted bucket trap, stainless steel check valve, stainless steel core cut-off valve
DONGGUANG XINGLONG PACKAGING MACHINERY CO., LTD. is specialized in the production of various kinds of carton equipments of the well-know enterprise.
Factory for over twenty years, we introduced advanced technology at home and abroad, developing and manufacturing products, has been well received by customer.
We are specialized in producing 3ply, 5ply, 7ply corrugated cardboard production line, high speed printing machine, ordinary printing machine, single facer, rotary die cutter and other corrugated cardboard production equipment .products are distributed Russia ,the Middle East, Africa, Southeast Asia, EU and other countries and throughout the country. Product quality and enterprise reputation get the high praise at home and abroad.
Over the years the company take "the quality first" "integrity-based" corporate purpose always meet user're-equipments as our sole purpose, providing the products with excellent quality, professional technology. Our company is willing to cooperate with domestic and foreign insight, strive for innovation, coexist win-win, hand in hand altogether will create packaging future.
1. Q: Are you a manufacturer, trading company or a third party?
A: We are a manufacturer, located in Mahai industrial area south of Dongguang county, Hebei province, China. Warmly welcome to visit our company.
2. Q: What is your minimum order quantity, can you send me samples?
A: Our minimum quantity is 1 set, as our product is machinery equipment, it's difficult to send you samples, if you have any questions about the products, please feel free to contact us for more detail, we are glad to provide you more information such as specifications, video, etc.
3. Q: How does your factory do regarding quality controlling?
A: 1) All raw material we used are environmental-friendly
2) Skillful workers care every details in handling the producing and packing process
3) Quality control department are specially responsible for quality in each process
We have been kept providing high quality products by introducing advanced technologies for over 20 years, and our products are also widely exported to many different countries including Russia, the Middle East, Africa, Southeast Asia, EU, etc, which earned us a high reputation among the customers.
4. Q: How about the after-sale service?
A: 1) TM online for 24 hours, also contact by email, skype, MSN, whatsapp, etc.
2) To solve the problems with videos/pictures.
3) One year warranty for spare parts change.
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