| Certification: | CE, ISO |
|---|---|
| Place Style: | Horizontal |
| Range of Applications: | Industrial |
| Type: | IF Furnace |
| Usage: | Steel Molding |
| Fuel: | Electric |
| Customization: |
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Sucessful cases
Case one
The following four furnaces are 4 sets of 1ton furnace, used for melting pig iron. Fuse ring was used in this case. The furnace is supplied by KGCL power supply cabinet, the power consumption of 1 ton iron can reach to 530kwh/t.
| Furnace body | Model | set | 1 | GW-1T Steel shell furnace |
| Rated capacity | t | 1 | ||
| working temperature | ºC | 1500 | when melting iron | |
| Highest temperature | ºC | 1800 | ||
| hydraulic tilting system | set | 1 | ||
| Crucible mold | piece | 1 | ||
| Rectifier transformer | Transformer capacity | KVA | 800 | |
| Transformer primary voltage | KV | 10 | ||
| Transformer secondary voltage | V | 540 | 6 pulse, three phase | |
| IF power supply | Model | set | 1 | KGCL-750kw |
| Rated power | KW | 750 | 6 pulse, three phase | |
| Rated input voltage | V | 380 | ||
| Rated input current | A | 1200 | ||
| IF voltage | V | 750 | ||
| Startup success rate | % | 100 | ||
| Rated working frequency | KHz | 0.5-1 | ||
| Power factor | above 0.95 | |||
| Working noise | db | ≤75 | ||
| Comprehensive parameters | Melting rate | T/h | 1 | |
| Power consumption | KW.h/T | 530-550 | ||
| Water cooling system | Cooling tower | set | 1 | |
| Water circulation flow | T/h | 35 | ||
| Water pressure | Mpa | 0.25-0.35 | ||
| Input temperature | ºC | 5-35 | ||
| Output temperature | ºC | <55< | ||
| Water cooling cables | Water cooling cables | set | 1 | |
Remark: If you want other capacity of furnace, or more detailed quotation, please contact us. |
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| 1. Furnace-leaking alarm to improve the safety. Hengyang company has special dual furnace-leak alarm function, dual combined detection using differential current method and DC injection method. When the furnace lining becomes thin and needs to be replaced, the detection system will give an alarm to remind the user to replace the furnace lining in time to prevent the furnace from being worn. |
| 2. Lining push-out system to save your time of changing lining.The cylinder will lifted by a crane, and its flange will be put directly in the connecting rail. Then the lining can be roll out by starting the hydraulic pump station. A set of lining out device can be used for several furnaces. |
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3. Dust collector to reduce air pollution. The dust hood (ring) absorbs the dust and exhaust gas generated during melting process through air and reduce the exhausted gas emission, to meet the environmental requirements. Two type of collector for choosing.
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1. It adopts a double-pump structure, one for use and one for standby, so wearing parts can be repaired without stopping the furnace.
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| 2. Equipped with an oil temperature and oil level gauge, it can detect system changes and failures in time. |
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3.The constant pressure gear pump is selected to make the system have the advantages of energy saving, durability and low heat generation.
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Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.
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