Application: It can melt iron, steel, copper, aluminum,bronze, brass, etc.
For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.
Steel shell induction furnace
Steel shell furnaces are suitable for big foundry,automatic fundry and precision casting foundry. Steel shell furnaces are more safe when required to more than 2 tons capaicty per hour. They have hydraulic station to control pouring angle and pouring speed
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- Open furnace structure. The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
- Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
- Magnetic yoke. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
- Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
- Factory test.
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Optional Feactures:
- Fume ring & fume hood. Dust ring and fume hood can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.
- Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
- Push-out lining system to rechange the lining with a automatic and more efficient way.
- Load cells to determine the mass of the metal.
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Main parameters of 5ton furnace
| Parameters |
unite |
data |
specification |
| Furnace body |
Rated capacity |
t |
5.0 |
|
| Max capacity |
t |
6.0 |
|
| Working temperature |
ºC |
1500 |
|
| Highest temperature |
ºC |
1800 |
|
| Transformer |
Transformer capacity |
KVA |
3150 |
|
| Transformer primary voltage |
KV |
10 |
|
| Transformer secondary voltage |
V |
891 |
12 pulse, double-three phase |
| IF power supply |
Rated power |
KW |
3000 |
12 pulse, double-three phase |
| Rated input current |
A |
912 |
|
| Rated input voltage |
V |
950 |
|
| DC current |
A |
1196 |
|
| IF voltage |
V |
1900 |
|
| Startup success rate |
% |
100 |
|
| Rated working frequency |
KHz |
0.5-1 |
|
| Working noise |
db |
≤75 |
|
| Comprehensive parameters |
Melting rate(to 1500ºC) |
T/h |
5 |
The melting rate is influence by charging. |
| Power consumption(to 1500ºC) |
KW.h/T |
≤520 |
|
| Water cooling system |
Water circulation flow |
T/h |
100 |
|
| Water pressure |
Mpa |
0.25-0.35 |
|
| Input temperature |
ºC |
5-35 |
|
| Output temperature |
ºC |
<55< |
|
Sucessful cases
Most of our customers are new in metal casting industry. They make Ingots, steel rebar, iron powder, auto parts, bronze statues, iron pots or manhole covers, etc.
Most of our customers are from Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.
Models list
| Model(furnace capacity) |
Input power(50/60HZ) |
Output power |
| Rated power |
Input voltage |
Input current |
Furnace phase |
Transformer capacity |
DC voltage |
DC current |
IF voltage |
IF frequency (KHZ) |
| (KW) |
(V) |
(A) |
(KVA) |
(V) |
(A) |
(V) |
| GW--0.5T |
350 |
380 |
560 |
6 |
400, 3phase |
500 |
700 |
750 |
0.5-1 |
| GW--0.75T |
500 |
380 |
800 |
6 |
630, 3pahse |
500 |
1000 |
750 |
0.5-1 |
| GW--1T |
750 |
380 |
1200 |
6 |
1000,3phase |
500 |
1500 |
750 |
0.5-1 |
| GW--1.5T |
1000 |
380 |
1600 |
6 |
1250,2*3pahse |
500 |
2000 |
750 |
0.5-1 |
| GW--2T |
1400 |
750 |
1078 |
6 |
1600,3phase |
990 |
1414 |
1500 |
0.5-1 |
| 380 |
539 |
12 |
1600,2*3pahse |
500 |
1400 |
750 |
| GW--3T |
2000 |
750 |
770 |
12 |
2500,2*3pahse |
990 |
1010 |
1500 |
0.5-1 |
| GW--5T |
3000 |
950 |
912 |
12 |
3150,2*3pahse |
1254 |
1196 |
1900 |
0.5-1 |
| GW--10T |
5000 |
1000 |
1443 |
12 |
6300,2*3pahse |
1320 |
1894 |
1900 |
0.3-0.5 |
| GW--15T |
10000 |
1000 |
1443 |
24 |
12500,4*3phase |
1320 |
1894 |
1900 |
0.3-0.5 |
| GW--20T |
12000 |
1000 |
1732 |
24 |
12500, 4*3phase |
1320 |
2272 |
1900 |
0.3-0.5 |
| GW--30T |
15000 |
1000 |
2165 |
24 |
16000, 4*3phase |
1320 |
2841 |
1900 |
0.3-0.5 |
Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
About us
Jiangsu Yingtai Electric Furnace Co., Ltd. is a high-tech R & D and manufacturing enterprise focusing on the R & D, production and sales of high-end induction smelting and induction heating equipment, and has outstanding advantages in the field of induction smelting. We seek the balance of the economy and practicability of the products in the continuous innovation, and ensure that we can provide the most valuable production solutions for each application, so as to help our users improve their production competitiveness.
The company has a group of advanced expert talents team in software and hardware in induction smelting technology. With the advanced international concepts and experience, the company has made great efforts to create first-class technology and build international brands. After years of research and development and innovation, the company has achieved the leading level at home and abroad in induction smelting and vacuum heating, and constantly optimizes our technology, Enables our customers to remain in the lead in their competitors at all times.
We hope to introduce stable, efficient, energy-saving, safe and relatively cheap induction smelting equipment to users, better serve the foundry and metallurgy industry, reduce costs for users, reduce energy consumption and carbon emissions for the society.
Our core competitiveness:
Market positioning: to provide first-class induction smelting system for global customers.
Electric furnace design: in accordance with the highest standards of product design, open furnace structure, raw material selection and procurement applications, we always provide customers with the best quality products as our goal.
Parts procurement: we adhere to the global procurement model, select top component suppliers, cooperate with top brand parts and suppliers, provide stable and continuous spare parts for your equipment, and relieve your worries.
Main products:
The complete set business division: 1 ~ 90 tons of environment-friendly and energy-saving medium frequency induction melting furnace, APS series multi power supply frequency conversion power supply (commonly known as one driven two, one driven three induction melting system), 12 pulse high power supply and 24 pulse low harmonic power supply, with the maximum power up to 46000 kW. At present, these high-power power supplies are mainly used for melting steel, copper, aluminum and other metals, melting or heat preservation before die casting. They have the advantages of fast melting, low energy consumption, small occupation, easy temperature control and so on. They are also very suitable for heating large metal workpieces and profiles.
Spare parts division: the company has a spare parts warehouse in many places throughout the country, with regular stock of induction coil, yoke, water-cooled cable, reactor, furnace switch, hydraulic system, cooling water device, thyristor (KK, KP), capacitor and other common spare parts, which can be delivered stably, continuously and quickly, and provide support for users to solve unexpected spare parts;
If you feel that the price of the spare parts of the existing smelting system is too high or the quality is poor, please contact us. We provide 100% perfect compatible spare parts to ensure that the ex factory technical indicators meet or exceed the original factory standards.
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