China Factory Plastic Injection Socket Outshell Mold Design Mould Process for Socket Shell
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Dongguan Cents Industrial Co., Ltd.
Dongguan, Guangdong, China
Business Type: Manufacturer/Factory
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Product Details
Product Name: China Factory Plastic Injection Socket Outshell Mold Design Mould Process for Socket Shell
1. General Information:
A. Product name: Socket shell
B. Material: PC/ABS
C. Size 1: 53.80 mm x 38.90 mm x 30.55 mm; Socket 2: 38.90 mm x 17.90 mm x 30.55 mm
D. Thickness: 1.95
E. Cavity:2+2
2.Key points about socket Shell:
1. The dimensional accuracy is higher, the installation of the socket plastic parts is higher, the accuracy of the socket part is higher, the precision tolerance of the gold finger square hole of the computer connector is 0.005, and the center distance tolerance is also 0.005. The general requirement is that the dimensional accuracy of the hole distance between the contact parts should be maintained at level 6.
2. Cap: The plastic parts of the electrical connector must be avoided for the tiny cap. Because any tip will fall into the product and accumulate dust, causing poor contact or short circuit.
3. Material selection, material must have sufficient mechanical properties, after the force creep becomes smaller, long-term use without warping, deformation. After heating up, the expansion is small. It has certain flame retardant properties.
Key points about the mold design for the Socket Shell:
1. The number of cavity: due to the high precision of plastic parts, the number of cavity is generally 1 ~ 4 points. No more than 4 points.
2. Insert points: Insert has high dimensional precision, and small inserts need grinding, so inserts must be cut and fixed with a hanging platform. The insert is cooled by alcohol to ensure dimensional accuracy. The insert hole is cut with the WEDM machine.
3. Selection of steel: Ordinary inserts can be made of SKD61, and precision grinding to size after heat treatment. Large cantilever inserts can be made of high speed steel, such as SKH51, etc. In the case of particularly high elasticity and strength, the Swedish steel Viking must be used for production. Its disadvantage is that the price is very high, and it is only used in export molds requiring long life.
4. Because to maintain the life of the mold, the socket mold must be designed with a hard mold
3. Special Note:
Before mold design, we must first analyze the product and determine the reasonable direction of mold opening. For the bull socket shell, the difficulty of mold design is to determine the direction of the mold opening of the plastic parts. The cavity placement of the mold design is 2+2, and the two kinds of plastic parts are arranged in Z-shape side by side. The narrow groove at the bottom edge of the plastic parts needs to be designed to pull the core of the slider, and the slider is designed on the outside of the mold. See the 3D mold design drawing below:
The front and rear molds (cavity and core mold)are positioned with the tiger mouth twice fixing stand to ensure the accuracy of the mold.
The size of the two sockets of the slider design on the same slider, slider inserts are designed on the slider. The slide block is the rear die slide block. It is driven by T-shaped groove, and the oblique wedge is inserted into the moving die for backhoe, which is an effective measure to prevent the appearance of batch front.
The front die adopts the direct water transport, and the back die adopts the cooling method combining the direct water transport and the reservoir.
The packing force of the plastic parts on the moving mold is large, so the flat thimble is designed at the edge of the bone position and the thimble is designed at the other parts
Note: Our factory Dongguan Cents Industrial Co.,Ltd is very professional in making all kinds of plastic injection molds. We provide detailed design constructure and not ignore any small thing. This is why so many customers like to work with our factory. Till now, we make around 100sets molds for customers from Europe, USA, Japan, Iran, Brazil...
| Cavity material | Nak80, S136 or other |
| Mold base material | C50 or other |
| Gate | Subgate, Pin gate... according to product design |
| Shot time | 10-120seconds according to product design, mold design |
| Runner | Cold or hot runner |
| Mold life | At least 300000 shots. |
| Product material | Abs, PC, ABS+PC, PP, POM, Pa66, PE..... |
| Mold delivery time | 25-50 days |
Our factory has been certified by ISO association adn NAQ16949 for Auto parts
Cents is a factory with 20 years of experience in mold making and injection molding. Currently, the company and its factory covers an area of 13,000 square meters and has around 200 workers. Among them, 26 are design engineers and structural engineers. We have a complete mold production workshop, injection workshop, dust-free injection workshop, inspection room, warehouse, and assembly workshop. We have advanced EDM and WEDM mold production equipment imported from Japan. We have 46 injection molding machines, 19 of which are Japanese Sodick brand, in order to produce high-precision plastic products. Our products are widely used in the new energy automobile industry, medical industry, mechanical and machinery industry, home appliance industry and beauty industry. Among them, we are very professional and have rich experience in the production of negative pressure cups, tapping thread products and transparent acrylic products.
In 2019, we started to carry out the IMD/IML process and established an IMD/IML product production workshop, specifically for some customers who have very high requirements for product appearance and process.
Our factory has always adopted ISO 9001 as its operating principle. In terms of auto parts products, we have been certified by the 16949 organization and issued a 16949 certificate.
Our company only focuses on ODM/OEM design and production. Therefore, to provide customers with the best quality design, production and service is our company's core value requirements;
***More than 40 sets injection machines;
***More than 20 engineers and 200 workers;
***One-stop service in making mold and molding;
***Anti-dust workshop for IMD/IML molded parts;
***Assembly line available for some finished parts;
***Most advanced equipment for EDM & WEDM, Sodick brand injection machine
Our mold process machine list and injection machine list is attached below:
