Bottom homogenizing vacuum emulsifier is a coaxial and triple type mixer, suitable to stable homogenizing and emulsifying, the finished granular is very small. The quality of emulsifying depends on the disperse of the granular on the preparation stage. The smaller the granular is, the weaker the trend of accumulation to the surface becomes, thus the smaller the opportunity for the emulsifying to be broken becomes. Relying on mixing of reversed impeller, under the condition of homogenizing turbine and vacuum status, you can get the high-quality effect of emulsifying and mixing.
This unit can be used for production of ointments and creams in cosmetic and pharmaceutical factories, especially for the preparation and emulsification of ground substance with large viscosity and high content of solid.
This unit has such features as simple operation, stable performance, good homogenization, high production efficiency, convenient cleaning, reasonable structure, small floor space, and high automatization etc.
This unit applies upper coaxial triple type mixer and hydraulic lifting mode to open the cover. By applying vacuum sucking, this unit can suck in powder material by using vacuum to avoid powder flying upward. The whole process is performed under the vacuum condition in order to keep from the production of air bubble after the material is mixed at high speed and up to hygienic asepsis requirements. This system is equipped with CIP cleaning equipment. The parts of container, which contact the material, are made of SUS316L and inner surface mirror polish is up to 300MESH (sanitary level). In order to ensure stability of control part, the electric control parts apply the products from German Siemens, the press key is from China company, frequency converter is from Taiwan company, and vacuum pump is from China. The unit is made completely in conformity with GMP and is the most advanced, ideal ointment and cream production equipment currently in China.
Technical parameters of whole machine
| || ||GDZRJ-50||GDZRJ-100||GDZRJ-200||GDZRJ-350||GDZRJ-500|
|Emulsifying working volume||L||70||160||260||460||600|
|Emulsifying heating area||m²||0.8(9KW)||1(12KW)||1.2(15KW)||1.6(18KW)||2(18KW)|
|High speed motor power||KW||5.5||5.5||5.5||5.5||7.5|
|High speed motor speed||r/min||1000-4000||1000-4000||1000-4000||1000-4000||1000-4000|
|Horizontal wall motor||KW||1.5||1.5||1.5||2.2||2.2|
|Horizontal wall motor speed||r/min||10-60||10-60||10-60||10-60||10-60|
|Emulsifying tilt motor||KW||0.4||0.4||0.4||0.4||0.4|
|Oil tank full volume||L||35||65||130||250||350|
|Oil tank mixing motor||KW||0.75||0.75||0.75||1.5||1.5|
|Oil tank heating area||m²||0.6(6KW)||0.8(9KW)||1(9KW)||1.2(12KW)||1.4(15KW)|
|Water tank full volume||L||45||85||160||300||420|
|Water tank mixing motor||KW||0.75||0.75||0.75||1.5||1.5|
|Water tank heating area||m²||0.6(6KW)||0.8(9KW)||1(9KW)||1.2(12KW)||1.4(15KW)|
|Water ring vacuum pump||KW||0.85||1.45||1.45||2.35||3.85|
|Total power steam (electrical heating)||KW||10.5(31.5)||11.1(41.1)||11.1(44.1)||14.2(56.2)||17.7(65.7)|
|Jacket working pressure||Mpa||0.25||0.25||0.25||0.25||0.25|
|Liner working pressure||Mpa||≤0.09||≤0.09||≤0.09||≤0.09||≤0.09|
|Compressed air working pressure||Mpa||0.6-0.7||0.6-0.7||0.6-0.7||0.6-0.7||0.6-0.7|
|compressed air consumption||m³/batch||0.1||0.16||0.28||0.39||0.39|
|Jacket water consumption||m³/batch||0.5||0.7||1||1.5||2|
|Clean water consumption||m³/batch||0.25||0.3||0.5||0.7||1.1|