5L Internal Mixing Ceramic Powder Kneader Molding Processes Internal Mixer

5L Internal Mixing Ceramic Powder Kneader Molding Processes Internal Mixer 
 

 

 
 
The 5L ceramic Internal mixer is dedicated to the front-end mixing of advanced ceramic injection molding processes such as zirconium oxide and aluminum oxide. With its excellent wear resistance (surface hardness HRC up to 72-74), cleaning without dead ends, and excellent safety performance, the Weiberlen 5L ceramic Internal mixer has won the favor and praise of ceramic customers
Using advanced coaxial separation technology, with one end face of the rotor as the shaft center, it can be separated, breaking the bottleneck of traditional internal mixers. 5L ceramic internal mixers are developed and designed for expensive, high hardness, easily contaminated zirconia, aluminum oxide, and other materials. The inner cavity is treated with high-end wear-resistant materials, effectively controlling unnecessary economic losses caused by material pollution. The rotor is suspended in the middle during the opening and closing of the intensive training room, making it convenient to clear colors and change materials. The staff can clean up any part, and the design is omni-directional and free of dead corners. Wide process adaptability, small size, compact structure, and stepless speed regulation of rotor speed from 0 to 50 revolutions. Accurate and stable.
5L ceramic internal mixing chamber: The wear-resistant layer is prepared by plasma high temperature rapid flame spraying technology to spray a tungsten carbide coating. The tungsten carbide hard particles have extremely high hardness, strength, elastic modulus, and chemical stability, which play an important role in resisting external friction, wear, and corrosion. The tungsten carbide coating has extremely high surface hardness, good wear resistance, and high corrosion resistance and oxidation resistance, Fatigue resistance is widely used in the engineering field. The wear resistance, corrosion resistance, toughness, and bonding strength of the coating were studied, and the performance and actual service life of the coating were compared with those of the electroplated hard chromium layer.
Feature

1. Equipment concept: uniform mixing materials, convenient color cleaning and material changing, stable transmission system, accurate and noiseless, wear-resistant and corrosion resistant. The mixing chamber adopts electric heating and water cooling methods, featuring fast heating and temperature rise, accurate temperature control, environmental protection and energy saving, low maintenance rate, high production efficiency, excellent dispersion performance and mixing effect.

2.In terms of material cleaning, it adopts an open mixing chamber design, drawer type opening, and material falling discharge. There is no dead corner and zero residue in material cleaning, which has a very good advantage for more expensive and pollution resistant materials.

3.The design of the rotor adopts a detachable type, which can achieve easy disassembly, simple operation, and convenient maintenance.

4.The sealing design of this machine adopts a dry mechanical forced shaft seal with self-lubrication, and the other end adopts an oil pressure compression method, which has a good sealing effect.

5. The heating method is an imported segmented heating tube inlaid type, with a heating power of 13kW and a maximum temperature of 300 ºC. It has high heating efficiency, stable temperature control, fast temperature rise, and great advantages in energy conservation.

6. The entire machine occupies a small area, saving your land area, and has a user-friendly design.

7.The control system adopts Siemens PLC control, PLC programmable color touch screen, man-machine operation interface, all operating parameters can be set and controlled at will, plasticizing curve can be dynamically displayed, easy to understand operation, high-end atmosphere, and other advantages are deeply loved by customers.
 

 

Established in 1981 in Taiwan, Webron has accumulated nearly 40 years of experience and continuous research and innovation, with over 5000 customer reputation certifications. Webron has become one of the world's leading professional mixer manufacturers; In 2019, the company invested in and built a new factory in Xiamen, Fujian Province. In addition, the company launched a 100 year sustainable operation plan, periodically injecting new talent cultivation, which enabled the company to inherit its corporate culture, integrate its professional technology with the times, and provide customers with permanent cooperative suppliers.

Xiamen Webron is a national high-tech enterprise, a star enterprise in Fujian Province, and a well-known innovative technology research and development enterprise. It was registered in the Cross-Strait Equity Trading Center in 2021, with the enterprise code of 867467; The headquarters is located in the Tsinghua Strait Research Institute. It is a 3A credit enterprise in China, a member unit of the Mechanical Mold Branch of the China Rubber Industry Association, a key recommended private enterprise in Fujian Province, and a member unit of the Fujian Plastic Industry Association; Signed contracts with 15 professors in the fields of polymer, metal, and ceramics, has industry-university-research cooperation with multiple universities, and has joint laboratories with universities; It is a metal ceramic rubber plastic machinery technology enterprise specializing in research and development, design, manufacturing and sales, and after-sales maintenance services. Company Vision: Let China's mixing technology synchronize with the world. Serving new material enterprises such as polymer materials, graphene materials, advanced ceramics, and powder metallurgy, our core products include torque rheometers, rubber internal mixers, metal internal mixers, ceramic internal mixers, internal mixing and granulation integrated machines, open mills, twin screw extruders, and plate vulcanizers.

The company has successively passed the certification of ISO 9001, intellectual property management system, and high-tech products. It has strong production capacity and advanced technological processing equipment, such as 10 five-axis CNC machining centers, 4 CNC lathes, 5 slow moving wire and other imported processing equipment. The company has independent laboratories, and various materials and experimental equipment are provided to customers for visiting/testing formulas/proofing. The professional R&D and design team can meet the special non-standard requirements of customers and customize the model, which has been recognized and praised by the majority of customers.

Since its establishment, Webron has worked hard, innovated, and made progress. The company promises to produce high-quality products for you with specialized technology, and to create higher value for you with high-tech achievements! Xiamen Webron Technology Co., Ltd. is willing to work with you to create a brilliant future!
Q1. How to choose the most suitable Mechanical Equipment ?
A1:Our professional team will give you the best suggestion as long as you tell us what kind of test you need to do andthe required specification.

Q2. What's the delivery term?
A2:At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15~20 working days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.

Q3. Do you accept customization service?
A3:Yes, of course, we can not only offer standard machines, but also customized machines
according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

Q4. Can we visit your factory before order?
A4:Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange hotel and pick up you from airport.

Q5. How about your warranty?
A5:1. Provide on-site installation guidance;
     2. Responsible for on-site commissioning and trial run of the supplied equipment until it passes the acceptance;
     3. Responsible for on-site operation and maintenance training for Party A's personnel;
     4. The unit is warranted free of charge for one year under correct use, and the supply of spare parts is guaranteed for a long time;
     5. Provide long-term free technical service consultation;
     6. Within and outside the warranty period, the supplier shall provide clear solutions within 3 hours after receiving the buyer's equipment failure notification