APS STELL SHELL FURNACE Induction Melting furnace for Copper Casting I. Technical specification: Application Meeting requirement for melting ferrous and non-ferrous metal Capacity range 300kg to 30,000kg(related to copper) Standard features Steel shell Porcelain insulated induction coil Waterless yoke All-round protective cover Furnace-leakage alarm Optional features Fume hood Lining push-out mechanism KGCL power supply KGPS power supply II. Details description: 2-1.Fuenace design Furnace can be customized to be common column type design, or open furnace design. What is open furnace design? On the basis of ensuring the strength of the furnace body, the redundant coil columns are eliminated, making the furnace body more convenient for maintenance, and at the same time leaving enough space for future capacity upgrades. When users need to increase production, they only need to upgrade the capacity of the old furnace without investing in a new smelting system. New open steel shell furnace Ordinary column type steel shell furnace 2-2. Advanced Rodless induction coil Furnace can be customized to be common induction coil,, or rodless induction coil. What is rodless induction coil? According to common manufacturing methods, the active coil and the water-cooled coil need to be fabricated separately and then welded together. By using horizontal winding process, and the effective coil and the water-cooled coil can be wound from the same oxygen-free copper tube without any segmentation. Coil turn gaps are tight and consistent for maximum electrical efficiency. Advanced rodless induction coil common induction coil Specification Specification Rodless induction coil Common induction coil Copper material TU1 copper TU2 copper Refractory material Of Allied Of Allied Features Rodless structure Horizontal winding Porcelain insulation treatment Furnace-leakage monitoring High voltage ignition and overheating protection. Rod structure Porcelain insulation treatment Furnace-leakage monitoring 2-3. Wind cooling yoke The yoke is a unique design without water cooling and adopts wind cooling, so it can protect it from any hidden danger of water leakage. 2-4. Upgrade all-round protective cover Besides anti-drop protection cover, there is a protective cover around the coil and the water-cooled cables, which can protect the coil from the damage caused by the falling or collision of metal debris, and also effectively protect the water-cooled cable from contact with metal debris and cause overheating problems. Moreover, the protective cover does not cause any trouble for maintenance, because it does not need to be dismantled during repair. APS POWER SUPPLY SYSTEM Advantages compared to common KGPS parallel power 1. Very high power factor The entire production process maintains a very high power factor (0.95-1), low reactive power loss, and more energy saving. 2. Excellent harmonic performance The harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices. I. Technical specification Power Range Up to 36000KW, 6, 12, 24 or 48 pulse line power rectifier system Standard features PLC automatic melting management system Precise and sensitive digital optical fiber control system Intelligent monitoring system (including ordinary version of leakage furnace alarm) Fault self-diagnosis function Remote diagnostic system DSP intelligent power control processor Core device "pre-installed backup" Modular assembly mode smart meter Safety interlock switch Factory Test Key Components Optional Features Multiple smelting furnace