After-sales Service: | Free Installation and Training |
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Warranty: | 1 Year |
Certification: | CE, ISO, SGS |
Column number: | Four Column |
Molding Method: | Thermoforming |
Automatic Grade: | Automatic |
Customization: |
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ZS-2520 Thick sheet 120-420 PCS Every Hour Plastic Thermoforming Making Machine
1 | Model | ZS- 1209 | ZS-1512 | ZS-1815 |
2 | Max forming area | 1200*900mm | 1500*1200mm | 1800*1500mm |
3 | Max forming height | 400mm | 400 - 700mm | 400 - 700mm |
4 | Heating power | 90kw(max) | 124kw(max) | 176kw(max) |
5 | Total power | 95kw(Normally use 30-60kw) | 129kw(Normally use 35-90kw) | 181kw(Normally use 50-110kw) |
6 | Dimension(L*W*H) | 3000 * 2200 * 3500 mm (L*W*H) | 2450 * 4000 * 3500 mm (L*W*H) | 3050 * 4800 * 3500 mm (L*W*H) |
7 | Weight | 5000kg | 5500kg | 6000kg |
1 | Model | ZS- 2015 | ZS- 2520 | ZS- 4020 |
2 | Max forming area | 2000*1500mm | 2500*2000mm | 4000*2000mm |
3 | Max forming height | 400 - 700mm | 400 - 700mm | 400 - 700mm |
4 | Heating power | 199kw(max) | 298kw(max) | 463kw(max) |
5 | Total power | 220kw(Normally use 60-150kw) | 318kw(Normally use 80-200kw) | 495kw(Normally use 160-330kw) |
6 | Dimension(L*W*H) | 4000 * 4800 * 3500 mm (L*W*H) | 5300 * 4800 * 3500 mm (L*W*H) | 12000 * 3500 * 5500 mm (L*W*H) |
7 | Weight | 6700kg | 7500kg | 19500kg |
8 | Production Speed: | 2~7 minutes/Cycle (2~6 mm) | ||
9 | Thickness of Sheet: | 1.00~10.00 mm | ||
10 | Raw Material: | ABS, PP, PS, PVC, EPS, HIPS, PE, HDPE, PC, PMMA, EVA, PETG | ||
Note: | We can customize thick sheet thermoforming machine for customer, forming area up to 5000*5000mm. |
Sheet pile up to the loading area - Automatic sheet feeding -Pre-heating -Sheet move to forming station-- Frame pressing -Heating oven move to heating station and start hating - Prevent sag -Heating oven back to pre-heating station-Bubble blowing--Vacuum forming --Plug assistant--Cooling-Bottom blow demolding -Mold go down --Frame rise-Finished product transfer
Sheet Feeding System.
1. The sheet is loaded automatically while the formed parts are unloaded in the same time.
2. When the sheet thickness change, don't need any adjustment.
3. Every sheet would be centered on both X and Y direction automatically.
Heating System.
1. The heating oven adopts British VICTORY halogen instant heating tube, with strong penetration, fast temperature rise (reaching positioning temperature in 2-3 seconds, with photothermal synchronization), the heating time is short, the electric power is 40% of the same type of machine.
2. The heating oven is driven by variable frequency motor, which works fast and steadily. Ensure that the oven move "slow - fast - slow" .
3. The voltage regulator is adopted to control the voltage of the heating oven, which can make the equipment run smoothly in each time period and effectively improve the qualified rate of the product.
4. The fixed bottom plate of the heating oven is made of galvanized steel plate, which is not easy to deform after being heated. Moreover, the mirror stainless steel material used in the heating oven has strong heat gathering ability, so as to avoid the rust spot falling on the material.
5. The electric oven is made of sheet metal all around, built-in insulation material, heat balance does not lose.
Cooling System
1. The machine adopts strong cooling fan and cold water spray device, which can adjust the height up and down and change the cooling mode according to the shape of the product. The machine is equipped with medium pressure fan, which can set the start and delay state of cooling on the control panel. Can switch manual or automatic working state.
2. Cooling pipe would be installed onto the colling fan, to maximize the cooling efficiency.
3. A cooling fan is installed in the chassis to ensure that the air in the chassis can be quickly drained.
Forming System.
1. The lower mold is driven by motor driving gear or Servo Driving Ball Bearing Guide Screw variable (optional) . Ensure large mold rise quickly and steadily, multi stage speed adjustment.
2. Upper mold electrically adjustable speed regulation.
3. When the pressing frame is rising, the safety mechanism can prevent the pressing frame from falling down in case out of power. Safety protection net is installed in the operating area, the machine is unable to run unless the operator leave the forming area, which greatly improve safety level.
4. With anti - sag and bubble blowing pre- stretching function, improve the product forming height and material forming uniformity effectively.
5. With mold temperature control function, used when mold has demand of preheat.
6. Equipped with infrared monitoring function to prevent excessive sagging of heating (automatic photoelectric monitoring system is installed on the operating side to prevent plate sagging) and prevent excessive blowing.
7. The forming window plate can be electrically controlled, made by 45mm thickness aluminum plate, equipped with 4 gear motor to realize stepless speed regulation. In length direction, the adjust range is 700mm, in width direction , the adjust range is 700mm. (Optional)
8. Two times extraction. Realize Multi-step demolding for complex plastic products to ensure the quality and beauty of the products.
9.Manual adjustable pressing frame, suitable for all kinds of molds, reduce the cost of auxiliary accessories and reduce the time of mold change
Item | Component Name | Brand |
1 | PLC | Japan OMRON |
2 | Touch Screen | KunLun Tongtai |
3 | Control Relay | Japan OMRON |
4 | Solenoid Valve | Taiwan Mindman |
5 | Vacuum Pump | German Busch 160 m3 * 2 sets |
6 | Water chiller | Lingtong 5HP |
7 | AC Contactor | Japan FUJI |
8 | Sprinkler head | Carbon fiber medium wave Heating Tube |
9 | Heating Tube | Carbon fiber medium wave Heating Tube |
10 | Thermoregulation System | AOYI Temperature Control Module |
11 | Cylinder/Oil-Water Separator | Joint Venture(ZHICHENG)/ Korea EOCR |
12 | Upper die drive structure | Hydraulic synchronization system |
13 | Industrial powerful fan | Shanghai Jiuzhou 1.1kw |
14 | Inverter | German INVEDEX |
15 | Photoelectric Switch | Taiwan Ruike |
16 | Proximity Switch | Otonix |
17 | Air Switch | Korea LG |
18 | Safety Grating | Tongchuang electromechanical |
19 | Cylinder/Oil-Water Separator | Joint Venture(ZHICHENG)/ Korea EOCR |
20 | Lower mold motor | Variable frequency motor 11kw |
21 | Higher mold motor | Variable frequency motor 3kw |
1. Power Supply: 380V-50HZ-3PH or customized.
2. Air supply: 1" (DN50) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump is included in the machine.
4. Customers should prepare their own air storage tank, air compressors, dryers water chiller, mold temperature controller. Or buy them from us.
Air compressor | Air storage tank |
1. Workshop entry width over : 5.0M
2. The height of workshop over : 5.5M
3. Ground load over 1 ton / m2.
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