Waste Paper Pulp Molding Egg Tray/Carton Production Line Machine
Egg Tray Machine Introduction:
1. Egg Tray Pulping System:
Put the waster paper into the hydrapulper , the paper and water will mix in hydrapulper ,then go to the refiner machine ,refiner machine make the pulp more small and uniform ,then the pulp pump absorb the pulp to the pulp pool .after the second mix in the pulp pool ,the pulp will go to the form machine pulp tank .
2. Egg Tray Molding Forming System :
The Egg Tray Molding Forming System consists of various equipment and dies.
The wet forming section consists of a series of wire screen covered wet forming dies mounted on a molding drum, and a matching set of transfer dies mounted on a transfer mechanism.
The egg tray forming die is made up of rigid corrosive resistant metal or ABS engineering plastic and consists of many component parts that are drilled with small drainage holes and covered by prior to formed stainless steel screens.
The forming die, mounted on the molding drum is rotated at a uniform speed, immersing it in a taper flow vat containing the pulp slurry of about 1% consistency of fibers in recycled water. A vacuum system attracts the fibers to deposit on the forming die screens as the suspending recycle water is drawn through the screen and drainage holes.
The vacuum pump will offer the vacuum to make the forming mould absorb the pulp from the pulp tank. One PLC cabinet will control the pulp absorb time ,the finished product will be shaped on the forming mould ,then the transfer mould transfer the products to the drying line ,the air compressor will give the air to blow the products ,then the products will drop down from the mould .Then the products is delivered to the drying line automatically; the water will go back to the water pool recycled.
3. Egg Tray Drying system (can use gas,dissel,coal for Boiler burner)
There are burners and blowers on the two sides of the drying line. Burner creates the hot air and the blower increases it. There will be hot air mouth in the drying line also blow the hot air. The drying line is protected by the insulation board. The temperature inside the oven can reach 200 degree.
4. Egg Tray Automatic Stacking Machine:
This part is selectable. There is no need this part for small capacity machine.
After drying line ,the egg trays go to the automatic counting and stacking system. You can preset the quantity of one pile ,such as 100pcs or 200pcs, when the quantity no is done, the counting device will be alarmed. And the products stacked at the same time. You can packaged them directly .
Wanyou Paper Egg Tray Machine Advantages:
1. 2 years of warranty for whole egg tray machine line
2. with computer software
3. Germany-made valves
4. easy to be installed and operated
5.High automation, low labor cost.
6.Low production cost
7.Energy saving(by 30%-50% compared with other manufacture)
8.Water saving(complete water treatment system equipped)
9.Efficient Multi layer dryer, saving space(by 33% compared with traditional dryer)
10.Stable final product quality(same weight, same dimension,strong and good look)
Egg/Apple Tray Machine Flow-chart:
Raw material--hydrapulper-- Pulp mixing--Forming--Drying-- Hot Press--Packing--Stock
Pulping System
1. Put the raw material and water into the hydraulic pulper, you will get the paper pulp after mixed 10-20 minutes.
2. Pulp pump will transfer the finished paper pulp into the slurry pool.
3. The pulp pond beater will mix the pulp concentration.
4. The pulp pump will transfer the pulp into forming machine.
Molds Forming System
1. The molding machine absorbs the paper pulp to the molding mold, which is through the suction of the vacuum system to absorb the excess water into the gas-water separation tank, and then pump the water to the tank for storage.
2. The molding mold absorbs the pulp and then forms it. and then the transfer mold takes out the finished product and sends it to the drying tray.
Drying System
Heat source: natural gas, diesel, liquefied petroleum gas and other combustion liquids and gases.The transmission mode adopts industrial transmission chain to drive the net plate transmission, which runs in the drying line.
multi-layer dryer metallic material
Single Dryer
The hot press molding machine is selectable. Normally no need to choose this machine if buyer only needs to produce paper egg trays.
Hot Press Molding Machine for paper egg carton, electrical product tray, sprinkler tray, industrial packaging tray
Technical Specification of Paper Egg tray machine
| Egg Tray Mold Quantity |
2pcs |
3pcs |
4pcs |
12pcs(3pcs*4) |
16pcs(4pcs*4) |
24pcs(3pcs*8) |
32pcs(4pcs*8) |
| Raw material |
Waste paper |
Waste paper |
Waste paper |
Waste paper |
Waste paper |
Waste paper |
Waste paper |
| Egg tray Capacity(pcs/hour) |
700 |
1000 |
1300 |
2000 |
2500 |
3000 |
4000 |
| Net weight per piece (gram) |
70-75 |
70-75 |
70-75 |
70-75 |
70-75 |
70-75 |
70-75 |
| Waste paper consumption |
0.06ton / h |
0.1ton / h |
0.13ton / h |
150kg/ h |
150kg/h |
188kg/h |
225kg / hour |
| Water Consumption |
0.15ton/h |
0.22ton / h |
0.3ton / h |
0.45ton / h |
0.6ton/h |
0.68ton/h |
0.9ton / h |
| Natural Gas Consumption of Dryer |
25cbm/h |
45cbm/h |
60cbm/h |
75cbm/h |
90cbm/h |
110cbm/h |
120cbm/h |
| Boiler model (natural gas fuel Kcal) |
300*103 |
450* |
600*103 |
800*103 |
1000*103 |
1200*103 |
1500*103 |
| Worker requirement |
3-4workers |
4-6workers |
4-6workers |
5-7workers |
5-7workers |
8-10workers |
8-10workers |
| Power Requirement |
Without dryer |
30KW |
40KW |
45KW |
70KW |
80KW |
100KW |
100KW |
| With dryer |
45KW |
60KW |
65KW |
100KW |
120KW |
130KW |
150KW |
| Area of workshop |
Without dryer |
More than 100 M² |
More than 120 M² |
More than 150 M² |
More than
200 M² |
More than 200 M² |
More than 250 M² |
More than 250 M² |
| With dryer |
More than 240M²
dryer-16M |
More than300M²
Dryer-16M |
More than 320 M²
dryer-18M |
More than 400M²
Dryer18M |
More than 400M²
Dryer20M |
More than 520M² dryer30M |
More than 520M²
Dryer32M |
| Container Requirement |
Without dryer |
20ft*1 |
40ft*1 |
40ft*1 |
40ft*1 |
40ft*1 |
40ft*1 |
40ft*1 |
| With dryer |
40ft*2+20ft*1 |
40ft*3 |
40ft*3 |
40ft*4 |
40ft*4 |
40ft*5 |
40ft*5 |
Remarks:
1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g).
2. Workshop size is for reference only and could be adjusted according to actual size of client's plant.
3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time.
4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer.
5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you. |
End Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
Delivery
Customer Visit
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.
6. What kind of products can be made by this machine?
All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.
7. Are you a manufacturer?
Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.
Contact us freely for detail. Ms Cindy: +86-15665703348
Audited Supplier 
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