Basic Info.
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Product Name
Hot Sale Automatic Turnkey Juice Filling Productio
Material
Food Stage Stainless Steel 304
Control System
PLC, Touch Screen
Filling Type
Juice Filling/Beverage Filling
Warranty
12 Months for Spare Part After Installation
Electrical Brand
Simens, Omron.etc
Trademark
Reliable Machinery
Transport Package
Export Wooden Case
Specification
CE, ISO, SGS
Product Description
Hot Sale Automatic Turnkey Juice Filling Production Line With Low PriceProducts introduction:It adopts bottle neck holding transmission technology to realize fully automatic bottle rinsing, pulp filling, juice filling and cap screwing. It employs single cavity plunger type of fixing filling volume technique and is equipped with perfect temperature control system, reverse flow system, automatic cleaning system and control program. Each machine element that contacts with the liquid is made of high quality stainless steel and food grade Characteristics:This hot filling machine is made of stainless steel. It has compact structure, good appearance, scientific and reasonable design. It is available for the bottles from 100ml to 2000ml.
It adopts the technology of direct contact with air conveyor, taking stead of the feeding screw and conveyors, which making it much more convenient to change the bottle shape.
This hot filling machine adopts advanced bottle neck clamping system, which get rid of the requirement of bottle height. So there is very a few parts need to change while different bottles are used on the same machine, such as the guide plate and the poking wheel.
Perfect stainless steel bottle gripper of rinsing avoids the secondary contamination by no touch with the bottle screw parts.
It is equipped with high speed filling valve of high precision filling.
The capping head adopts constant magnetic torque device to ensure the high capping quality without damage. High efficient cap settling system, cap feeding system and no bottle no cap system make the whole capping system perfect.
It adopts spiral descent fashion for the support plate for bottle bottom at the outlet thumb wheel. It removes the need of adjusting the inlet bottle height for change bottle models.
This hot filling machine adopts advanced PLC control and touch screen. The key electric elements are from international famous brands.Machine ParametreModel | CGFR12-12-6 | CGFR18-18-6 | CGFR24-24-8 | CGFR32-32-10 | CGFR40-40-10 | CGFR50-50-12 |
Washing No | 12 | 18 | 24 | 32 | 40 | 50 |
Filling No | 12 | 18 | 24 | 32 | 40 | 50 |
Capping No | 6 | 6 | 8 | 10 | 12 | 12 |
Production capacity(500ml b/h) | 4000 | 7000-8000 | 10000-12000 | 12000-15000 | 15000-18000 | 20000-22000 |
Installed Capacity(kw) | 3.5 | 4 | 4.8 | 7.6 | 8.3 | 9.6 |
Overall size | 2450*1800*2400 | 2650*1900*2400 | 2900*2100*2400 | 4100*2400*2400 | 4550*2650*2400 | 5450*3210*2400 |
Detailed ImagesRinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.Filler
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature. Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate.
Technological Flow Sheet:
1. PET Preform Injection Molding System
PET material→ Dehumidify→ Load material→ Injection machine→ Preform
2. PE/PP Cap Compression Molding System
PE material→ Dehumidify→ Load material→ Compression machine→ Cap
3. PET Bottle Blowing System
PET Preforms→ heat preform→ stretch→ blowing→ bottles
4. Water Purifying System
Raw water→ Multistage centrifugal stainless pump→ Quartz sand filter→ Active carbon filter→ Water softner→ Micro filter→ Reverse osmosis→ UV sterilizer→ Water tank→ Pump
5. Juice Preparing System
Sugar melting tank→ Beverage pump → Sugar filter→ Compounding tank→ Beverage pump→ Double Filter→
Beverage tank→ Beverage pump→ Vacuum de-aerator→ Screw pump→ Beverage tank → Beverage pump
→Super high temperature sterilizer → Heat preservation tank
6. Filling, Labeling and Packing System
(Bottle Unscramble)→Air conveyor→ Rinsing, Filling& Capping Mono-Block→ Lamp checker→ Conveyor→ Water spray cooling tunne→ Dryer→ Auto labeling machine→ Date printer→ Auto PE Film pack shrinking machine/Carton packing machine→ Stock
Service:
1. The plant layout
To provide customers with pre-project workshop planning, design.
2. Commissioning services
Send experienced engineers and technicians to be responsible for equipment installation and commissioning, to ensure customers' factory normal production.
3. Spare parts
With one year of wearing parts when the device is shipped. In addition, we prepare adequate equipment spare parts in stock. Customers ever need spare parts to repair and maintain quipment, we can supply to them quickly.
4. Technical training
To ensure that your technical staff to become familiar with the performance of the equipment, to master the equipment proper operation and maintenance procedures, we provide on-site technical training, in order to facilitate customers faster and more comprehensive access to technology.
FAQ:
Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.
Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q3: What is your delivery time?
A3: Normally 25-30 working days depends one machines, water machines are faster, carbonated drink machines are slower.
Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.
Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.
Contact Us
Please feel free to contact us!
ZHANGJIAGANG RELIABLE MACHINERY CO.,LTD
Address:
No. 3 Lefu Road, Leyu Town, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
RELIABLE MACHINERY is a hi-tech machinery designing and manufacturing enterprise with 15 years of experience, and possesses numbers of proprietary technologies. Reliable specializes in all-in-one beverage production and packing complete lines, as well as various water filling machine. As one of the earliest companies engaged in manufacturing liquid filling and packing equipment in China, we have been committing to developing other varies outstanding devices as well.
RELIABLE MACHINERY is one of the top producers of quality liquid filling packing machines. Our products include: Liquid filling machines (water, fruit juice/tea, carbonated drink, oil, alcohol, plant protein drink, etc. ), Barreled filling line (3-5 gallon) Water treatment system machines, Labeling & Packing machines, semi-automatic /full automatic bottle blowing machines, and injection molding machines, etc.
RELIABLE MACHINERY also provides turn-key services for customers, from plant layout, equipment manufacturing, production line setup, to operators training. We will carry on trying our best to meet the demands of our customers continuously and seek for mutual development with our customers.
At Reliable Machinery, our service department is staffed with highly-trained service technicians capable of providing installation services on new machines as well as scheduled preventative maintenance on your existing machinery. No matter you′re looking for a single machine or a complete liquid packaging line, RELAIBLE MACHINERY′s experienced sales staff will work with you to find the right solution just for your liquid packaging project.