Basic Info.
Product Type
Household Goods
Application
Home Use, Household Appliances
Manufacturing Processes
Pressing Forming Mould
Working Temperature
(-40℃-300℃)
Mould Life
>1000000 times
Transport Package
Wooden Case Package or According to Customer′s Req
Product Description
Product Description
Product Description |
Products | Name | silicone product |
Products category | rubber silicone product |
Material | EPDM,NR,SBR,Nitrile, Silicone, Fluorosilicone, Viton(FKM), Neoprene, Urethane(PU), Polyacrylate(ACM), Ethylene Acrylic(AEM), HNBR, Butyl(IIR), plastic-like material (TPE, PU, NBR, silicone, NBR+TPE etc) |
Size | All size and thickness available. |
Shape | capable of all shapes as per drawing |
Color | Natural, black, Pantone code or RAL code, or as per client's samples or requirements |
Hardness | 20°~90° Shore A, usually 30°~80° Shore A. |
Surface finishing | Texture (VDI/MT standard, or made to client's sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc. |
Drawing | 2D or 3D drawing in any image/picture format is OK |
Free sample | Yes |
OEM/OEM | Yes |
Application | Household, electronics, for vehicles like GM, Ford, Renault, Honda. Machinery, hospital, petrochemical, Military, and Aerospace etc. |
Market | Europe, North America, Oceania |
Quality certification | ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS |
QC | Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by the Third party appointed by customer |
|
Mold | Molding Process | Injection molding, mold processing, extrusion |
Mould type | processing mold, injection mold, extrusion mold |
Machines | 350T vacuum pressing machine and other pressing machines at 300T,250T and so on |
Tooling equipment | Rubber tension tester, Rubber vulcanization instrument, Durometer, calipers, aging oven |
Cavity | 1~400 cavities |
Mould Life | 300,000~1,00,000 times |
|
Production | capacity | finish each mold of product in 3 minutes and working on 3 shifts within 24 hours |
Mold lead time | 15~35 days |
Sample lead time | 3~5 days |
Production time | usually 15~30 days, should be confirmed before order |
Loading port | Hangzhou, Shanghai, Ningbo or as required |
Silicone features:
Grade | Shore Hardness | Temperature Range | General Description |
General Purpose | 40° - 80° | -60 to 200°C | Good all round physical properties and available in a range of shore hardnesses. FDA approved. |
High Strength | 40° - 70° | -60 to 200°C | Good tensile and wear strength. Uses include peristaltic pumps. FDA approved. |
High Temperature | 40° - 70° | -60 to 300°C | Excellent high temp resistance. Retains properties over long periods when exposed to harsh temps. |
Flame Retardant | 50° - 75° | -60 to 250°C | Flame retardant grades are available to UL V0 rating. BS6853 grades also available if required. |
Electrically Conductive | 70° | Up to 200°C | Low resistance <10 Ohms. Commonly used in microwave shielding applications. |
Platinum Cured | 60° | Up to 200°C | Very pure silicone content with no by products remaining. Mainly used in medical applications. FDA approved. |
Metal Detectable | 40° - 80° | -60° to 200°C | Can be detected by metal detector equipment. Good resistance to oxygen, hot air and ozone. |
Steam Resistant | 60° | Up to 250°C | Developed for the manufacture of articles requiring good resistance to steam. FDA approved. |
Steam Resistant Metal Detectable | 60° | -60° to 250°C | Can be detected by metal detector equipment. Good resistance to steam. FDA approved. |
Low Temperature | 63° | Down to -100°C | Designed to provide extended service when used in low temperatures. |
Specialist Grades | - | - | Oil resistant and high filler content grades are available if required. |
Grade in application: Food grade, Medical grade, General grade |
Applications: High temperature sealing, door seals, gaskets, heat sealing and oven seals. |
Other main products:
PRODUCTS STANDARD |
QUALITY CERTIFICATE | ISO 9000, TS16949, FDA, REACH, ROHS |
MATERIAL STANDARD | ASTM D2000, SAE J200, JIN OR AS PER DRAWING |
TOLERANCE STANDARD | RMA A1,A2,A3, DIN ISO 3302-1,DIN-7715/BS-3734 OR AS PER DRAWING |
COLOR STANDARD | PANTONE COLOR, RAL COLOR |
QUALITY REPORTS | PPAP, RAW MATERIAL REPORT, TEST REPORT, OFFCIAL REPORT BY THIRD PARTY |
ADVANTAGED SERVICE TO YOU:
1.Lower freight of sample or goods by DHL, as we have DHL account withbigger discount.
2. Lower price from less management cost, less labor cost and land cost from our new plant.
3. Less FOB cost as it is only 1~3 hours drive from our factory to Ningbo or Shanghai port and airport.
4. More solution for plastic/rubber material andprodution as our boss and engineers have 30 years of experiences in rubber plastic industry.
5. More Effective service: prompt reply for your e-mail within 6 hours,good solution for any problems within 12 hours.
6. More advantaged products: rubber molded/injection parts, plastic injection parts, and silicone extrusion parts.
Order Solution |
Order | OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production, |
Payment terms | L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW |
Lead time | 3~5 weeks for mold production, and 1~2 weeks for mass production |
Package | As per customer's favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, |
Delivery term | FOB CHINA, CIF destination port, DDP customer's warehouse/address of goods |
Shipment | By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS |
Quality Control | Sample approval before order, QC test report(maybe by third party) before balance. |
Products and materials:
Our company is engaged in manufacture Rubber and plastic parts. The main products include molded rubber parts, Extrusion silicone tube/strip, silicone sponge tube, Injection plastic parts, Extrusion plastic parts, Rubber sponge parts, PVC dipping.
We make these parts according to the drawings or samples from customers with various shape, dimension and color, Example rubber rings, bellows, seals, hose, plug, bumper and so on, The main rubber raw material is EPDM, NR, SBR, Nitrile, Silicone, Fluorosilicone, Viton(FKM), Neoprene, Urethane(PU), Polyacrylate(ACM), Ethylene Acrylic(AEM), HNBR, Butyl(IIR) with 30~90 Shore A hardness. The main plastic raw material is PP, PA, PE, POM, PC, PVC, PS, PVC, TPE, TPR, TPU , Santoprene. Especially we have an advantage in rubber seals and auto rubber parts, We have produced many parts for some automotive enterprise like GM, Ford, Renault, Honda.
Profound experience:
Our engineers and QC experts are engaged in rubber plastic industry over 10 years. Our core management team has rich experience and deep understanding of rubber and plastic development.
Production capacity:
The factory is working 24 hours by 3 shifts every day, It takes only 3 minutes to finish one mold of products. (If one mold has 50 cavities, then we can produce 50PCS of products within 3 minutes). Production machines including 350T vacuum pressing machine, 300T pressing machine, 250T machines and more others.
Quality control and test:
It has more than 10 times of quality check for every order, beginning from raw material check to package check. Every production line has at least two QC staff for random check and regular check. Test: manufactory testing machine includes rubber tension tester, rubber vulcanization instrument, durometer, calipers, aging oven for Density test, Elongation at break, Bonding strength, Pulling force test, twisting force test, Regarding another test like anti-high/low temperature which will be tested by Third Party Testing Center as customer required.
Sale service:
Every salesman should be in service after strictly trained with productions knowledge and customer-service requirements. Be skilled in exporting business procedure and English communication.
FAQ:
Q: Are you manufacturer or trading company?
A: we are manufacturer.
Q: How to get the quickest quotation?
A: send-mail with drawing directly.
Q: How to get quotation without drawing?
A: possible send sample, pictures or detail descriptions of products to us, we will return you drawing for confirm.
Q: How about the sample?
A: the free sample is available for your quality evaluation, but you should pay the freight. Regarding customize products, sample and mold order will go first before mass production.
If any needs or questions, pls contact with us freely.
Address:
Building F, Huixin Industrial Park, Daxing Rd, Yangwu, Dalingshan Town, Dongguan City, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Auto, Motorcycle Parts & Accessories, Consumer Electronics, Lights & Lighting, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
JunYi Metal & Plastic Mold Co., Limited is located in Dongguan, Guangdong Province, China. We offer one stop solution in design, rapid prototyping by CNC machining & vacuum casting, rapid tooling, mold making, plastic injection molding, die casting, sheet metal, as well as mechanical assembly services to take your initial concept to commercialization.
We have 2 shops, 1 for plastic mold making & plastic injection molding production. There are 5CNC machines, 8 EDM machines and 10 drilling machines for mold making. 15 sets injection molding machines from 60T to 500T.
Another shop for shot run production; Include metal & plastic prototyping by CNC machining, rapid tooling, such as aluminum soft tool and small quantity aluminum die casting + CNC secondary operation, silicone mold vacuum casting for plastic. There are 15sets CNC machines and 3 sets vacuum casting machines.
JunYi also provide outsourcing service of sheet metal, sand casting, rubber silicone compression molding with super service and competitive price.
Please feel free to send us 2&3D files for quote. Have a great day to you!