Basic Info.
Type
Glass Washing and Drying Machine
Glass Washing Machine Type
Horizontal Glass Washing Machine
After-sales Service
Engineers Available to Service Machinery Overseas
Glass Industry
Automotive Glass
Used in
Car Windshield and Truck Windshield
Glass Required
Curved Laminated Windshields (Single Sheets)
Glass Thickness
2mm - 6 mm
Glass Transfer Speed
3-8 M/Min
Orientation of Glasses
Wing Down
Maximum Glass Size
2400*1600 mm
Minimum Glass Size
1300*450 mm
Cross-Curvature
Max. 80mm
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
This Bend glass washing machine is suitable for both cars, trucks, and small bus windshields. The transfer conveyor adopts 3 belts for both large and small glass.
In the automotive pre-processing of windshield glass production, the glasses are sprayed with powders, which are used for the separation of the inner and outer glasses. After the washing machine, the glasses are cleaned and completely dry, No water droplets on the glass surface, and No water droplets on the glass edge. It's also needed for the PVB assembling process.
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
2. APPLICATION
Automotive Car front windshields, Truck front windshields, small bus windshields.
3. PRODUCTION CAPACITY
The transfer speed for FZBGW-2400: 3-10 m/min
The Max. drying speed: 10m/min
4. DESCRIPTION
4.1 Structure
This Automotive Bend Glass Washing And Drying Machines For Truck Windshield 1600*2400mm is composed mainly of:
- Belt / Chain conveyor system
- Pre-washing section
- NO.1 Washing spraying section
- High-pressure spraying bar
- NO.2 Spraying washing section
- Air knife drying section
4.2 Technical Parameters
Maximum Glass Size | 1600*2400 mm |
Minimum Glass Size | 1300*450 mm |
Glass Thickness | 2mm- 6 mm |
Conveyor Height | 850mm +/- 30 mm |
Cycle Time | 200 pcs single glass sheets/hour (maximum) |
Orientation of Glasses | By convex up ("wings" down) |
Deepth of Bend | Max. 240mm |
Cross-curvature | Max. 80mm |
Glass Transfer Speed | 3 - 10 m/min |
Max. Drying speed | 10 m/min |
Air Knife | 4 Pairs |
Dimension | 10470*4270*2850mm (According to the customers' space) |
Total weight | 25000kg |
Total power | 280 KW |
4.3 Utility
Voltage/Frequency | 380V/50Hz 3ph (Adjustable according to the customer) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Compressed air | 6 bars dehumidified / free of oil |
Demineralized Water | <5us/cm2 |
Pressure | 3-4 bars |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤75%) |
Glass request | Bent glass, after grinding |
5. ADVANTAGES
- The whole machine adopts PLC control and man-machine interface operation
- The pulley for the conveyor belt is made of stainless steel to prevent slipping
- The structure of the conveying mechanism is an all-stainless steel structure
- The conveying system adopts upper and lower double belt conveying
- The part in contact with water is made of stainless steel or imported PVC material
- The frame can also be made of stainless steel
- The outer guard is made of stainless steel
- The transmission adopts metal gear frequency conversion speed regulation, which is stable and reliable, with low noise and convenient maintenance.
- Automatic water inlet design, with automatic water replenishment, automatic constant temperature, and other alarm functions.
- There are detection devices at the inlet and outlet ends, which can detect the in and out of glass, and whether there is glass in it, and if there is no glass in it, it will shut down and alarm.
- Equipped with an independent water tank, the water tank is equipped with casters and handles, which can be dragged out and cleaned freely.
- There are two stages of filtration before each water pump, and there is a stainless steel filter screen on the water tank to prevent broken glass from entering the water tank.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas