Basic Info.
Model NO.
JY75DIII-4.0 (Clay Brick Making Machine)
After-sales Service
Lifetime After-Sales
Customized
Non-Customized
Automatic Grade
Automatic
Type
Clay Brick Machinery
Raw Material
Clay, Mud, Soil
Factory
Professional Manufacturer
Color
Orange or as Designing
Vacuum Degree
< -0.092MPa
Capacity
20000-30000PCS/ Hour
Brick Firing Technical
Tunnel Kiln, Rotary Kiln
Brick Drying
Tunnel Dryer Chamber, Natural Drying
Brick Type
Solid, Hollow Brick
Overall Dimension
7000X6300X3200
Transport Package
Brick Making Machine by Container, Spare Parts Bo
Specification
JKY75/65EII-4.0
Product Description
1.Product name
DOUBLE STAGE VACUUM EXTRUDER ( Automatic Full Automatic Clay Brick Making Equipment JY75DIII-4.0)
Clay Brick Making Machine & Soil Brick Making Machine & Double stage vacuum extruder machine&Hollow Clay Brick Machine Clay Brick Making Machine&Brick Machine And Clay Brick Making Machine&China Automatic Clay Brick Making Machine Block Making Machine JKY75/65EII-4.0&Big Model Clay Brick Making Machine For Hollow Brick In Russia JKY75/65EII-4.0&Automatic Germany Full Automatic Clay Brick Making Equipment JKY75/65EII-4.0&Double Stage JKY Series Vacuum Extruder Hollow Brick Block Machine JKY75/65EII-4.0&Robot Stacking Clay Mud Soil Brick Machine JKY75/65EII-4.0
2. Product introduction
JKY75 / 65EII-4.0 type vacuum extruder is 4.0 set our generations and more than 50 years of brick machine manufacturing experience, and combining with large foreign hard plastic vacuum extruder and series product research and development of large diameter and high extrusion pressure, clay, shale, fly ash, coal gangue is suitable for the production of hollow brick, block, such as decorative brick, etc., and is suitable for the brick factory production scale of annual output of about 100 million.
The machine is composed of power deceleration system, superior single-stage stirring extrusion, subordinate extrusion molding, vacuum pumping system, etc. The upper and lower levels can be arranged in the shape of "D" or "one". The vacuum pumping system is separated from the main engine and connected through a sealed pipe. This machine reducer selects special gear box with hard tooth surface, which greatly improves the contact strength of tooth surface and prolongs the service life of gear box. The main shaft adopts the floating shaft structure, which overcomes the phenomenon of the head swinging in the process of operation.
Working principle: the machine is driven by 160KW six-pole motor, pneumatic clutch, speed through special reducer, transfer to the upper stirring shaft, complete the mixing, extrusion and shredding of mud material, into the real empty box after the vacuum pump air extraction, and then by the mud plate to the mud material pressure to the winch. The lower level is powered by 450KW quadrupole motor, driving the pneumatic clutch, which is transferred to the main shaft through the hard tooth surface reducer, and then pushed by the lower level winch, and compressed into shape through the tapered head and machine port.
It has been named excellent product by national authority department. It is exported to India, Bangladesh, Uzbekistan and so on, and gaining the high appreciation. Item | Unit of measurement | JKY75EII-4.0 |
Production capacity(solid brick) | Standard brick per hour | 20,000~30,000pcs/h |
Maximum extrusion pressure | Mpa | 4 |
Vacuum degree | Mpa | ≤ -0.092 |
Overall dimension | Mm | 7000x6300x3200 |
Power | Kw | 355+132 |
Weight | Kg | 47000 |
3. Product characteristic
Lower cost
Compact structure. Cost-effective.
Reliable performance
It is controlled by air clutch, sensitive, convenient and reliable of operation.
Stronger adaptability
It's applicable for the production of high-rate hollow bricks with the materials of coal gangue, fly-ash, shale, urban construction waste, gangue waste, inferior soil and etc.
Easily operation
Two stage vacuum extruder automatically extrude green bricks.
Cutting strip controlled by PLC, simple operation.
High efficiency
Production Capacity: 20000-30000p/h
Longer operation lifetime
The machine adopts high quality bearing, guarantee the machinery lifetime.
Gears of reducer are hard tooth surfaces.
Convenient maintenance
Reasonable structure designing. Wearing parts easily replaced.
Simple daily maintenance
Maintenance Cycle : One or two times every month.The types and characteristics of auger
From the material, the warp is divided into high chromium wear-resistant cast iron and steel warp. At present, our company's vacuum extruders are standard with high chromium wear-resistant cast iron wringing.
High chromium wear-resisting cast iron is a new wear-resisting material developed to adapt to the high output of brick factories and reduce the labor intensity of mechanic workers. Its advantages are: good wear resistance, long service life, the disadvantage is poor toughness, fragile.
The advantages of steel plate wrangler are good toughness, not fragile, cheap and easy to customize, the disadvantage is easy to wear. Because the joint of the winch and the machine head is the place where the extrusion pressure is the largest, the extrusion pressure exceeds the allowable pressure value of the vacuum extruder in special cases such as poor plasticity of the raw material and low moisture content, the steel plate winch head leaf and second leaf can be properly considered. 4. Company profile
Our company actively introduce advanced management system , constantly sum up experience during the course of development , has got ISO9001 quality management system certificate in 2008 and 6S management system.
Our company possess of a experienced , professional , united , diligent , truth seeking and high-efficiency technician team . Capable persons are the basement for Our company development . Our company possess of more than 20 senior professional title staffs , more than 30 medium professional title staffs , therefore has the ability of independent R&D covering wide range of brick and tile machinery equipment.
Our company makes association between strong enterprises , such as the domestic top kiln company , kiln operation equipment manufacturers , relevant auxiliary products manufactures . Our company made a breakthrough in the field of new wall material such as coal gangue , shale , fly ash , silt , building waste , and can customize dry kiln & tunnel kiln , stacking once tunnel kiln , stacking twice tunnel kiln etc, and can provide kiln machinery equipments which be of stable quality , inexpensive price and end-to-end service.
5. Different model data
Accordance with your request, we will provide you with different production line, reasonable layout drawings will also design for you according to your site environment, if necessary, we will send our factory technicians for installation and commissioning.
Item & Model | Capacity | Power | Overall Dimension | Weight |
(pcs/h) | (kw) | (mm) | (kg) |
JKY80/70-4.0 | 25,000-35,000 | 450/250 | 10000x7400x2700 | 60000 |
JKY75EII-4.0 | 20,000-30,000 | 355/132 | 7000x6300x3200 | 47,000 |
JKY75DII-4.0 | 14,000-22,000 | 315/110 | 5500x5100x3300 | 35,000 |
JKY75CII-4.0 | 12,000-20,000 | 280/90 | 5250x4900x2550 | 31,000 |
JKY55-4.0 | 10,000-15,000 | 185/75/7.5x2 | 6500x2990x1800 | 21,000 |
JKB50-3.0 | 8,000-13,500 | 185 | 5200x2050x2150 | 14,500 |
JKR45-2.0 | 7,000-10,000 | 132 | 4050x1500x2000 | 11,500 |
JKY75EII-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKY75DII-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKY75CII-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKY55-4.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKB50-3.0 -- Double stage vacuum extruder machine (Clay brick making machine)
JKR45-2.0 -- Double stage vacuum extruder machine (Clay brick making machine)
6.Certifications
Xiechuang Machinery adhering to the enterprise spirit of "rigorous and pragmatic, crisis awareness, customer service, continuous innovation, etc., and it has passed the ISO9001 quality management system and won the "Enterprise credit evaluation AAA great credit Enterprise", "National Leading enterprise of new stylr wall materials equipment", participator in the draft of the "National Standard GB13544-2011-firing multi-hole
brick&block", "The Sixth vice president of China Brick industry association", "The Standing Committee member units of the China resources comprehensive utilization wall materials innovation working Committee, ", "Top ten enterprise of wall materials (firing) mechanical equipment Manufacture" and other honors.
7. Before/After service
Turnkey Project Solution
1. Prior Period
Raw Material Analysis: Initial raw material analyzing is the basis for manufacturing brick. Quality brick depends on two factors of raw materials, chemical composition and physical performance.
Technology Designing: According to raw material analyzing, Xiechuang could confirm the most suitable raw materials for manufacturing brick, and design the plant craft, select equipments, construct kiln, quality control, management and other complete plant solution.
2. Medium Period
Tunnel Kiln Construction: Xiechuang united China domestic TOP Kiln Solution Company, and combined with China Brick& Tile Industry Association, offering customers quality, stable, economical tunnel kiln project solution.
Equipments Selection: According to raw material, water ratio, brick type, capacity, technology, Xiechuang confirmed the model of Vacuum Extruder, Crusher, Mixer, Cutting Machine and etc. Recommend energy-efficient equipments with economical investment for customers.
3.Late Period
Training Instruction: Xiechuang has 400 professional engineers for designing, manufacturing, installation and commissioning.United Experts of China Brick & Tile Industry Association offering customers professional training instruction for Production.
Production Management: For every customer, not only choose a reliable and quality supplier, but also improve the management of equipments maintaining and production. Guarantee smoothly operation of equipments, increase enterprises economic benefit.
8.Project cases
FAQ
1. What's the raw material for producing bricks?
Answer: clay,mud,gangue,shale etc.
2. How much land area for building a new brick plant?
Answer: it need above 20,000 square meters,the land area relate with capacity
3. When you need our proposal and quotation,what you have to mention in your inquiry.
Answer:please provide daily capacity,the brick size and you want to build a new brick plant or brick making machingery only. so we can give the proposal and offer accordingly.
4. What's the Trade terms?
Answer: it can be EXW,FOB,CIF,CNF,FCA,CPT, CIP
Address:
No. 3005 Jingliu Road, Linjiang Industrial Park, Xiaoshan District, Hangzhou, Zhejiang, China
Business Type:
Manufacturer/Factory, Group Corporation
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, OHSAS/ OHSMS 18001, GMP
Company Introduction:
Xiechuang Machinery is located in Hangzhou City, Zhejiang Province, and its predecessor was Zhejiang Building Materials General Factory established in 1950. After nearly 70 years of development, Xiechuang Machinery has now developed into the largest private enterprise in the clay brick machine industry, with the following affiliated companies:
1. XieChuang Machinery (Hangzhou) Co., Ltd. is the main company responsible for the development and production of brick-making equipment
2. Hangzhou Xiaoshan Xiehe Brick and Tile Machinery Co., Ltd. -responsible for the design, sales and service of domestic projects.
3. Jiashan Youlin Kiln Co., Ltd. -responsible for the design and construction of large-section tunnel kilns
4. Jiashan Zhongyan Kiln Co., Ltd. -responsible for the design and construction of small and medium-sized tunnel kilns and wheel kilns
5. Suzhou Jita Automation Equipment Co., Ltd. -responsible for the design, sales and service of foreign projects
6. XieChuang Machinery Co., Ltd. -responsible for large-scale overseas projects and investments
7. Vietnam Xie Chuang Co., Ltd. -responsible for sales and service in the Vietnamese market
The company (including affiliated companies) has more than 300 employees and an annual output value of more than 100 million US dollars. Starting from investigating customer needs, the company provides customers with the entire plant process design, budget evaluation, production and transportation, equipment installation and commissioning, and kilns based on the customers′ raw materials, fuels, venues, climate, product requirements, budgets, and competitive environment. One-stop services such as assembly and construction, operation training, and guidance and operation. Assist customers to create low-cost, high-efficiency high-quality demonstration projects!
The company has more than 2, 000 domestic customers, firmly occupying the first domestic market position. The International Trade Department was formally established in 2013. Currently, there are more than 200 Vietnamese customers, and there are more than 50 projects in Africa, South America, Oceania, Central Asia, the Middle East, Southeast Asia and other regions, all of which are leading in local technology, quality and cost. Competitive modern brick factory. Possess rich experience in overseas design and construction management.
Benefiting from our rigorous working attitude, strong technical ability and high-quality after-sales service, all of our domestic and foreign projects have satisfactorily met or exceeded customer expectations, and are highly praised by all customers!
On the basis of firmly leading the domestic market, we are further expanding the expansion of overseas markets and preparing to build service bases in Southeast Asia and Central Asia. We warmly welcome new and old friends to visit XieChuang Machinery and experience the intelligent brick factory project.
Mission Dream: Creating value for customers future for colleagues prosperity for society,
We hope that through the joint efforts of all co-creators, more people can live in better houses at a lower cost and contribute to the construction of housing all over the world!