Rizhao, Shandong, China
Business Type: Manufacturer/Factory, Trading Company
MYC Roller Introduction | ||
* Roller is an important part of the belt conveyor. There are many types of rollers such as carrier roller, impact roller, RDRT roller, return roller and so on. The function of roller is to support the belt, reduce the running resistance of the belt and make the verticality of the belt not exceed a certain limit to ensure the smooth running of the belt. | ||
* Roller accounts for 35% of the total cost of a belt conveyor system and generates more than 70% resistance, so the quality of roller is particularly important. | ||
* MYC roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in three times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates. | ||
* The MYC series of rollers have a wide range of products, including steel rollers, impact rollers, RDRT rollers, rubber-coated rollers, self-aligning rollers, oil injection rollers, galvanized rollers and other types. The size specifications can be customized according to the customer's drawings, also can be produced according to the standards of various countries. For detailed specifications, you can ask us for a product manual. | ||
* At present, MYC has the most advanced fully automatic production line for rollers in the industry. The entire production process uses robots instead of manual processing and production. Currently we have 2 automatic production lines and 2 semi-automatic production lines, which can achieve a daily output of 2000 rollers. For roller frames, we use a fully automatic laser cutting machine to cut the material, and use a CNC bending machine to produce the parts of the frame. Welding adopts a robot. Surface treatment is shot blasting and hot-galvanizing in accordance with international standards. | ||
MYC Roller Specifications | ||
No. | Item | Description |
1 | Brand | MYC |
2 | Roller Diameter | 60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
3 | Shell Thickness | 3/3.5/4/4.5/5/5.5/6mm |
4 | Face Length | 100mm-4000mm |
5 | Shaft Diameter | 20/25/30/35/40/45/50mm |
6 | Bearing | 6204/6205/6305/6206/6306/6307/6308/6309/6310 |
7 | Bearing Type | ZZ C3 / ZRS C3 |
8 | Bearing Brand | LYC/SKF/FAG/NSK |
9 | Seal | MY/TK/TKII/TKIII/TF/AR/RG/RD |
10 | Pipe Material | Carbon Steel Q235 |
11 | Shaft Material | Cold Drawing Round Steel |
12 | Surface Treatment | Powder Coating/Galvanizing |
13 | Surface Color | Customized |
MYC Production Equipment and Capacity | ||
* We have an automated CNC production line designed and manufactured by ourselves. The production line contains the following unique core patented equipment: Fully automatic extrusion equipment Fully automatic injection molding equipment Two-way CNC plastic roll lathe Two-way milling machine with flat slot CNC Pipe cutting machine for plastic pipe | ||
* Our automatic production single line processes 50,000 rollers per month and we also have the ability to expand production capacity. | ||
* Our CNC automatic processing equipment can fully guarantee the processing accuracy and quality of the products. | ||
MYC Roller Advantages | ||
* Choose the raw material with the very best quality from the market. | ||
* Use the most advanced automation equipment for production. | ||
* Long-life span, high quality and energy-saving products. | ||
* Over 15 years experience of design, innovation, maintainence and production. | ||
* Certified by ISO 9001, ISO 14001, ISO 45001, SGS, BV and other authorized certifications. | ||
* Good reputation from the customers all over the world with longtime cooperation. |
Comparison of Properties of Rollers of Different Materials | ||||
No. | Item | HDPE Roller | Steel Roller | Ceramic Roller |
1 | Chemical resistance (strong acid, strong alkali) | Yes | No | Yes |
2 | Toughness (subject to greater external force) | Unbreakable | Unbreakable | Fragile |
3 | Bearing Tightness | Superior | General | Poor |
4 | Surface Adhesion | Difficult | Easy | Easy |
5 | Coefficient of Sliding Friction (to belt) | Small 0.10-0.15 | Big 0.68-0.80 | Big 0.68-0.80 |
6 | Abrasive Resistance | Good | General | Good |
7 | Wear on the belt | Wearproof | Easy to wear | Easy to wear |
8 | Running Power Consumption (take steel roller as 1) | 0.85 | 1 | 1.05 |
9 | Noise and Vibration | Low | High | Higher |
10 | Weight | 5 | 10 | 15 |
11 | Installation Maintenance | Easy to install and maintenance-free | Heavy installation and maintenance workload | Heavy installation and maintenance workload |
12 | Water Absorption | Small | Big | Big |
13 | Service Life | 3-5 years | 1-2 years | 1-2 years |
Belt Conveyor Introduction | ||
* The belt conveyor mainly consists of frame, roller, belt, pulley, tensioner and transmission part. Frame is made of steel. The core of the belt is made of cotton or nylon. | ||
*Belt conveyor is widely used in industries of mine, metallurgy, coal, power plant, cement and so on to convey loose materials and finished products. | ||
* According to the requirement of conveying process, it can be used as a stand-alone machine or used with other conveying equipments. | ||
Features and Advantages | ||
* Made of seamless link-belt, effectively improve the transport job stability. | ||
* Big transportation capacity, simple structure. | ||
* Easy maintenance, standardization of each part. | ||
* Big selection range, can be matched and assembled as per actual condition. |
Technical Specification | |||||||
Capacity (m3/h) | Speed (m/s) | Power (kw) | |||||
BW (mm) | 1.0 | 1.25 | 1.6 | 2.0 | ≤12m | 12-20m | 20-30m |
500 | 40 | 50 | 60 | 70 | 3-4 | 5.5-7.5 | 7.5-11 |
650 | 75 | 90 | 110 | 130 | 4 | 5.5-7.5 | 7.5-11 |
800 | 120 | 150 | 180 | 220 | 4-5.5 | 5.5-11 | 11-15 |
1000 | 180 | 220 | 280 | 350 | 5.5-7.5 | 7.5-11 | 11-18.5 |
1200 | 250 | 300 | 360 | 430 | 7.5-11 | 11-15 | 15-22 |
1400 | 300 | 380 | 480 | 600 | 11-15 | 15-22 | 22-30 |