Industrial Mining Belt Delivery Transport Conveying System Long Distance Overland Roller Pipe Rubber Belt Conveyors for Coal Steel Cement Power Port Industry
Product Description
| Tape width (mm) |
Delivery length (m)
Power (kw) |
Delivery speed (m/s) |
Throughput (t/h) |
| 500 |
≤12
3 |
20-30
4-5.5 |
20-30
5.5-7.5 |
| 650 |
≤12
4 |
12-30
5.5 |
20-30
7.5-11 |
| 800 |
≤6
4 |
6-15
5.5 |
15-30
7.5-15 |
| 1000 |
≤10
5.5 |
10-20
7.5-11 |
20-40
11-12 |
| 1200 |
≤10
7.5 |
10-20
11 |
20-40
15-30 |
BASIC INTRODUCTION
Long distance overland flat turn belt conveyor is a continuous conveying equipment that uses steel rope core conveyor belts as traction components. Its ultra long conveying distance and super large conveying capacity, as well as the multi-point horizontal turning curve conveying method, can maximize the satisfaction of high yield and efficient material transportation in working faces.It is a key equipment for comprehensive mining and production systems to achieve intelligent complete sets, and is currently a large-scale intelligent environmental protection and energy-saving conveying equipment vigorously promoted and used by countries around the world.
PRODUCT FEATURES
The long distance overland conveyor is a special type of belt conveyor that achieves long-distance and curved transportation. It can perform flat turns, as well as vertical convex and concave turns, forming a spatial curve. This is achieved by lifting the inner curve of the conveyor belt, adjusting the deflection angle of the idler, and using deep groove idler groups to generate an outward centrifugal thrust during operation to overcome the centripetal force of the conveyor caused by turning, ensuring the smooth operation of the belt during turns. By using a curved track, it can avoid obstacles or unfavorable terrain, and achieve the goal of simplying the system and saving investment by reducing or eliminating the need for intermediate transfer stations.
APPLICATION INDUSTRIES
Long distance overland flat turn belt conveyor is widely used in various industries such as mining, coal, power plants, ports, docks, building materials, metallurgy, cement, chemistry, steel, etc.
Operation and debugging
1, the fixed conveyor should be installed on a fixed basis according to the specified installation method. Before the mobile conveyor is officially run, the wheels should be wedged with triangular wood or braked with brakes. In order to avoid walking during the work, when there are multiple conveyors working in parallel, there should be a one-meter channel between the machine and the machine and the wall.
2. Before the conveyor is used, check whether the operating parts, tape buckle and bearing device are normal, and whether the protective equipment is complete. The tightness of the tape must be adjusted to the appropriate degree before starting.
3, the belt conveyor should be no-load start. Wait for normal operation before feeding. No feeding before driving. 4. When several conveyors run in series, they should start from the unloading end and start in sequence. After all the normal operation, can feed.
5, in the operation of the tape deviation phenomenon, should be stopped and adjusted, not forced to use, so as not to wear the edge and increase the load.
6, the working environment and the temperature of the material to be sent shall not be higher than 50ºC and lower than -10ºC. Materials with acid and alkaline oils and organic solvents shall not be transported.
7. No pedestrians or passengers are allowed on the conveyor belt.
8, before stopping, you must stop feeding, and so on the belt to discharge the material before stopping.
9, conveyor motor must be well insulated. Mobile conveyor cable do not pull and drag. The motor must be grounded reliably.
10. It is strictly prohibited to pull the belt by hand when the belt slips, so as to avoid accidents.
Cause of deviation
During use, if there is deviation, the following checks should be made to determine the cause and make adjustments. Conveyor belt deviation often check the parts and treatment methods are:
(1) Check the non-coincidence degree between the transverse center line of the roller and the longitudinal center line of the belt conveyor. If the non-coincidence value exceeds 3mm, it should be adjusted by using the long mounting holes on both sides of the idler set. The specific method is to which side of the conveyor belt, which side of the roller set moves forward in the direction of the conveyor belt, or the other side moves back.
(2) Check the deviation value of the two planes of the head and tail frame mounting bearing seats. If the deviation between the two planes is greater than 1mm, the two planes should be adjusted in the same plane. The adjustment method of the head drum is: if the conveyor belt runs off to the right side of the drum, the bearing seat on the right side of the drum should move forward or the left bearing seat should move back; If the conveyor belt deviates to the left side of the drum, the bearing seat on the left side of the drum should be moved forward or the right bearing seat should be moved back. The adjustment method of the tail drum is exactly the opposite of the head drum.
(3) Check the position of the material on the conveyor belt. The material is not centered on the cross section of the conveyor belt, which will cause the conveyor belt to run off. If the material goes to the right, the belt goes to the left, and vice versa. When used, the material should be centered as much as possible. In order to reduce or avoid such conveyor belt deviation, the baffle plate can be added to change the direction and position of the material.
Transport system maintenance brief
In order to prevent failure, the maintenance and random inspection of the conveyor chain are indispensable:
1. Give lubricating oil regularly;
2. Determination of chain elongation (determination of the total elongation of the tension part, judgment of the total length and elongation of the chain, determination of pitch);
3, spot check roller and track wear, deformation.
Main components
Optional components
FAQ
1.Q: What types and capacity of belt conveyors you could supply?
A:The main products are(DTII type)universal belt conveyor, (DG type) pipe belt conveyor, (DD type) air cushion belt conveyor, (DY type) mobile belt conveyor, (DJ type), corrugated sidewall conveyors. Widely used for ports, mining, power, cement, metallurgy, paper, and other industries. It has the advantages of strong transportation capacity, long transportation distance, and strong universality. And our conveyor products are exported to Europe, Australia, America, Southeast Asia, and other regions.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What's the MOQ?
A: 1 piece.
5.Q: What is your advantage?
We are an integrated service provider for design, manufacture, install and maintain belt conveyors for over 30+ years. It has the advantages of strong transportation capacity, long transportation distance, and strong universality. And we also the user of our belt conveyor to know very well how to improve it than the usual manufacturer.
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